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Two new vintage style motorcycles from 46Works


Two new vintage style motorcycles from 46Works
It’s around this time of year that all the top Japanese builders release their latest customs. Many workshops have spent weeks burning the midnight oil to get a bike ready for display at the Yokohama show, but Shiro Nakajima of 46Works has been even busier than most—he’s just revealed two amazing new builds.

We’ve been following Nakajima-san’s work very closely over the years, going back to his days as CEO of Ritmo Sereno, Japan’s premier BMW and Moto Guzzi restomod outfit. So when he told us he had not one but two motorcycles to show, we were almost as excited as Japanese game show hosts.

Custom BMW R100RS by 46Works
Nakajima has played to his strengths here, with a BMW R100RS and a Moto Guzzi Le Mans 1000—two platforms that he’s very familiar with. And he’s given both machines with an elegant vintage style that’s light years away from the slightly stodgy factory bikes.

Both bikes were commissions, but Nakajima was given completely free rein to do as he wished. Let’s look at the BMW first

Custom BMW R100RS by 46Works
It’s a 1991 R100 RS, which means it’s a 980cc boxer. This one’s a rare monolever model; only around 180 were sold in the USA, and a few more were sold in Japan.

Nakajima is focused on performance, so he’s upgraded the forks to a Yamaha/Öhlins and installed them using modified Ducati triple trees. Brembo calipers clamp down on Sunstar discs, aided by a Brembo Radial master cylinder.

Custom BMW R100RS by 46Works
The rear suspension is completely reconfigured, and carefully tuned: Nakajima is a racer as well as a builder. The monoshock setup remains, but he’s hooked the Öhlins damper up to a beautifully engineered cantilevered swingarm, with extra metal reinforcement between the tubes.

The rims are Excel’s finest, laced up to a Yamaha hub at the front and an R80G/S hub at the back. The tires are Bridgestone Battlax BT45, a sport/touring compound with good grip and a reasonably classic tread.

Custom BMW R100RS by 46Works
To bring the R100RS frame into the 21st century, Nakajima has reinforced it for extra strength. He’s reshaped the back end too, with new aluminum tubing concealed by a pert tail unit fashioned out of fiberglass and topped off with a classy black leather seat from RazzleDazzle.

Custom BMW R100RS by 46Works
The tank looks familiar, but it’s a transplant—from a US-spec R75/6. And it’s a perfect match to the custom fiberglass fairing, fronted by a classic Bates headlight.

The rebuilt motor now breathes easy via state-of-the-art Keihin FCR carbs, capped with K&N filters. For the exhaust end, Nakajima has crafted titanium pipework—no easy task, given the expense of the material and the thin walls.

Custom BMW R100RS by 46Works
The paint is a classic Spanish blue shade, shot by Stupid Crown, with a traditional BMW white pinstripe. (It’s based on a color Nakajima mixed up for one of his racing helmets.) He describes the effect as “simple beauty, without making a show of eccentricity. A stylish and high-potential cafe racer.”

We reckon he’s nailed it.

Custom Moto Guzzi Le Mans 1000 by 46Works
The BMW has quite a few parallels with the Moto Guzzi that Nakajima unveiled at the same time. It has the same timeless elegance, and it’s also sporting the Keihin FCR/K&N combo.

But there’s a more laidback vibe to the Le Mans. “The original styling was not simple, and it’s a heavy bike,” he tells us. “So I wanted to make a beautiful motorcycle with a 1970s atmosphere. A lighter weight bike with a comfortable seating position, and suspension and the brakes that work well.”

Custom Moto Guzzi Le Mans 1000 by 46Works
Nakajima’s installed 41mm Showa forks, using modified Honda triples to get them to fit, with classic twin shocks at the back made by Öhlins.

Everything else is a real mash-up, but it works: a Yamaha hub and brake rotors at the front, a Guzzi hub and Kawasaki rotor at the back, Excel rims, and Brembo calipers all round.

Custom Moto Guzzi Le Mans 1000 by 46Works
The Le Mans showcases Nakajima’s metal shaping chops, with a hand-made aluminum tank, a sharp upkick to the new subframe, and a stubby, scrambler-style rear fender.

The seat extends the curve of the tank, aligns with the frame ‘triangle,’ and looks exceptionally comfy too—proof that not every custom needs an ironing board perch to look stylish.

Custom Moto Guzzi Le Mans 1000 by 46Works
Adding to the 70s vibe are a stainless steel exhaust system with reverse cone mufflers, and Dunlop TT100GP tires, which are popular with classic racers.

Our favorite aspect is the paint, though—a most unusual shade of green. “It’s inspired by Porsche and Aston Martin,” says Nakajima, “called ‘olive green’ or ‘California Sage. A very refined and beautiful color that I like it very much.”

Custom Moto Guzzi Le Mans 1000 by 46Works
We like it very much too. Would it be too much to wish for both these bikes in one’s garage?

46Works | Facebook | Instagram | Images by Hiroshi Kikui

Two new vintage style motorcycles from 46Works

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Boxing Clever: A revamped BMW R1150GS from 46Works

A customized BMW R1150GS from 46Works of Japan
The BMW R1150GS is almost twenty years old, and a future candidate for classic status. And although BMW owners are famously fastidious with their bikes, many R1150s are now going to be looking a little the worse for wear.

If you’ve picked up a tired GS for $3,000 on Craigslist, 46Works has some inspiration for you right here—despite the BMW being a tricky platform to customize.

A customized BMW R1150GS from 46Works of Japan

The huge boxer motor, shaft drive and quirky Telelever front suspension make the R1150GS unique—and they all seem to fit together in just one way. Even though we’ve seen numerous customs based on the original big ADV, most of them just look gawky and unbalanced.

It takes a sharp eye and massive talent to get it right—and master builder Shiro Nakajima has both. He originally founded the legendary Japanese shop Ritmo Sereno, which became famous for its classic Boxer builds.

A customized BMW R1150GS from 46works of Japan
These days, Nakajima-san lives an enviable life. He lives in a stunning old building in the foothills of the Yatsugatake Mountains, some two hours from Tokyo, where he restores and customizes cars and motorcycles, and even builds furniture.

This R1150GS isn’t the most extreme example of his work that we’ve seen. But it’s supremely tasteful—playing to the big adventure-tourer’s strengths rather than trying to reinvent it.

A customized BMW R1150GS from 46works of Japan
Shiro tells us he built the GS to be equally comfortable in the city and the dirt. He also wanted to shrink its proportions, shed some weight, and straighten out its distinct lines. He’s called it ‘Urban Regolarità’—that last part being a nod to Italian enduros of the 70s.

Starting with a 2001 model R1150GS, Shiro opted to rework rather than replace the bulky fuel tank. It’s more than a simple cut-n-shut job though, with substantial edits to both the top and sides.

A customized BMW R1150GS from 46works of Japan
The factory R1150 rear end is pretty cluttered and overbuilt, so Shiro has ditched the entire seat and tail arrangement, and trimmed off the end of the frame. The new setup is elegantly constructed, tapering off in a sharp aluminum fender that’s held by a custom-built subframe.

There’s a solo seat up top, shaped on an aluminum base, and wrapped in a classic tuck-and-roll pattern by RazzleDazzle. A small tail light’s tucked neatly into the rear of the fender, and Shiro’s kept the BMW’s stock mud-catcher lower down.

A customized BMW R1150GS from 46works of Japan
Most of the cockpit has ended up in the bin too. Gone is the bulky fairing and twin headlight combo, replaced by a single round light, and a classic enduro-style cowl and fender.

The substantial instrumentation of the GS is also missing; in its place is a tiny Motogadget speedo, mounted off the handlebar risers on a custom bracket.

A customized BMW R1150GS from 46works of Japan
The bars are chromed MX-style units, but they still wear original BMW switches and grips. Shiro’s blended in lots of vintage touches—like the single rear view mirror, which is actually mounted on a one-off stainless steel stalk. And the vintage barrel-shaped turn signals, mounted discreetly at both ends.

Early 2000s boxers are known for their reliability, so Shiro wisely left the engine untouched. He even left the airbox alone—but he swapped the exhaust can out for a custom-made titanium silencer, mounted to a slick hand-made hanger.

A customized BMW R1150GS from 46works of Japan
The rest of the changes are harder to spot. The ABS has been removed—a surprising but fairly common mod on the R1150GS, usually to pre-empt problems caused by age-related failures. Reassuringly, the suspension has been upgraded with new Wilbers shocks, for the front Telelever as well as the rear end.

A new set of Michelin Anakee Wild tires has been spooned onto the GS’s tubeless rims. Shiro also lengthened the side stand, and trimmed off the front of the 1150’s chunky lower front mudguard.

A customized BMW R1150GS from 46works of Japan
Bits like the front suspension wishbone and the new frame rails were coated black in-house, but Shiro handed the rest of the paintwork over to Stupid Crown. The final livery is minimal and sublime—the perfect match for the R1150’s retro enduro vibe.

We were starting to think the R1150GS was best left untouched, but Nakajima-san’s swung us. If you’ve got a big GS in the garage and an urge to change it, we hope you’ve been taking notes.

46Works | Facebook | Instagram | Photos by Ken Takayanagi, with special thanks to Daytona Magazine

A customized BMW R1150GS from 46works of Japan

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Pretty, fast: This stunning BMW from 46Works wins races

Not just a pretty face: This BMW R75/5 from 46Works wins races
On the surface, building a custom and building a race bike are pretty similar endeavors. And there are quite a few builders with track records: in the US, there’s Roland Sands, Michael Woollaway of Deus, and Richard Pollock of Mule Motorcycles.

Their road going bikes differ in style, but all have one thing in common: the immaculate construction and detailing you’d expect to see on a track machine.

Not just a pretty face: This BMW R75/5 from 46Works wins races
In Japan, the best-known equivalent is Shiro Nakajima of 46Works. When he’s not building vintage cafe racers for his clients, he’s out on the track.

Nakajima-san is a fan of vintage racing, and competes in a series called ‘Legend Of Classic.’ It’s held four times a year at the Tsukuba and Fuji Speedway circuits, and lately he’s been campaigning this stunning 1970 BMW R75/5.

Not just a pretty face: This BMW R75/5 from 46Works wins races
Nakajima doesn’t just ride fast: he works fast too. Despite the amazing detailing, it took him just three weeks to build this BMW. And that includes the substantial mods and bracing for the frame.

As with any race bike, the story starts with the engine. The boxer twin was stripped down, blueprinted, and rebuilt with a tasty selection of hot rod parts—notably Carillo con rods and high compression pistons.

Not just a pretty face: This BMW R75/5 from 46Works wins races
Capacity gets a boost from 745 to a whopping 979 cc, and there’s a hotter cam to improve breathing at high rpms.

Big valves (with titanium valve spring retainers) allow the fuel and air to get in and out faster, helped by a port and polish job and 39mm Keihin CR Special carbs.

Not just a pretty face: This BMW R75/5 from 46Works wins races
Nakajima is also a dab hand at pipe bending, so he created the titanium exhaust pipework and the muffler himself. The result is 85 horsepower at the back wheel—a big jump from the 50 horses at the crank of a stock engine.

On the suspension front, Nakajima’s secret weapon is Yamaha 35-millimeter forks. He won’t say what exactly they are, but he’s used them before—notably on his last Moto Guzzi racer. They’re matched to classic Öhlins monotube shocks at the back, with progressive rate springs. The Excel rims are shod with bias ply Dunlop Arrowmax GT601 tires.

Not just a pretty face: This BMW R75/5 from 46Works wins races
A toaster tank would be too big for a racer, so Nakajima has chosen one of BMW’s sleeker designs, used on the US versions of the R50/5 and R90/6.

The blue-grey paint and white pinstripes add an air of elegance that you don’t often see on a race bike.

Not just a pretty face: This BMW R75/5 from 46Works wins races
The unusual tailpiece styling is Nakajima’s signature, developing over the years as he gradually incorporated number boards into the tail sections of his bikes.

We first saw hints of it in the BMW R100 race replica he built while at Ritmo Sereno—before the design was refined for his ‘official’ BMW Japan R nineT build and his recent custom KTM RC8. It’s one of many thoughtful pieces of fabrication on the R75/5.

Not just a pretty face: This BMW R75/5 from 46Works wins races
Nakajima completed the BMW the day before his first race, and he’s now won the Legend Of Classic championship. Not surprisingly, the order book at 46Works is healthy: In Japan, the old adage ‘Win on Sunday, Sell on Monday’ still holds true.

46Works | Facebook | Instagram

Not just a pretty face: This BMW R75/5 from 46Works wins races

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A Magnificent V7: 46Works’ Moto Guzzi custom

Moto Guzzi custom: A Magnificent V7 racer from 46Works
We’ve been fans of Shiro Nakajima’s work since Bike EXIF kicked off eight years ago. From classic restorations to full-on race bikes, he’s able to turn his hand to anything that requires high-end craftsmanship and an eye for detail.

Nakajima is best known as the man who started up Ritmo Sereno, the Tokyo shop famous for its immaculate Moto Guzzis and BMWs. That was fifteen years ago, but for the past couple of years, he’s gradually reduced his involvement in the business he started.

Moto Guzzi custom: A Magnificent V7 racer from 46Works
Nakajima still pops into the office once a month to keep an eye on things. But these days he runs his own company, 46Works, from a beautiful old building in the foothills of the Yatsugatake Mountains.

It’s only a hundred miles or so from Tokyo, but the snowy landscape is far removed from the neon bustle of the city.

The home of Shiro Nakajima's 46Works custom motorcycle workshop, a beautiful old building in the foothills of the Yatsugatake Mountains.
Nakajima now restores classic cars as well as motorcycles, and also builds furniture. But it’s his new Moto Guzzi that caught our eye.

It’s a 1973 V7 belonging to a client who plans to use it for vintage racing, a subject that is also close to Nakajima’s heart.

Moto Guzzi custom: A Magnificent V7 racer from 46Works
At the moment it’s running an 850cc engine, breathing through Keihin CR Special Racing carburetors. Shiro has rebuilt the engine using OEM Moto Guzzi parts, and also worked on the heads to improve gas flow.

The exhaust system is a one-off special in hand-bent titanium, and the engine delivers its power via a five-speed Le Mans gearbox.

Moto Guzzi custom: A Magnificent V7 racer from 46Works
The forks are from a Yamaha, but Shiro won’t say which model. (“It’s a secret!”) They’ve been completely rebuilt with new internals, and apparently transform the handling of the Guzzi, way beyond the original cartridge-style setup.

There’s a new brake system to match, with 300mm discs and two-pot Brembo calipers up front.

Moto Guzzi custom: A Magnificent V7 racer from 46Works
The bodywork is all new, and hand-formed in fiberglass. If the fairing is familiar, that’s because it’s modeled on a vintage MV Agusta.

The fiberglass tank looks like a hybrid mix of original and modern V7, and there’s a hand-made aluminum fuel cell slotted underneath.

Moto Guzzi custom: A Magnificent V7 racer from 46Works
The tail unit is also familiar—it’s style Shiro first used on his BMW R NineT ‘Clubman Racer’ and refined for his naked KTM RC8. It’s supported by a custom aluminum subframe.

It’s bike building of the highest order, and we’ve barely scraped the surface of the details. Those details are impressive everywhere you look—from the custom aluminum rearsets to the cockpit instrumentation, with a machined housing to cradle a classic Stack race tachometer, a P-Lap III timer, and an air/fuel gauge from PLX.

Moto Guzzi custom: A Magnificent V7 racer from 46Works
For most builders that would be the end of the story, but not for Nakajima. He’s about to remove the engine and replace it with a 750cc race unit. Then he’ll ship the bike to the USA, ready for his client to race in the AHRMA vintage series at Daytona Bike Week.

We’re hoping the rider does this magnificent machine justice. And hoping even more that Nakajima-san makes a version based on the modern V7—because the V7 in the Bike EXIF garage is due for an overhaul …

46Works | Facebook | Instagram | Images by Misao Naitoh/Orangeworks

Moto Guzzi custom: A Magnificent V7 racer from 46Works

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Plastic Surgery: A Naked KTM RC8 from 46Works

KTM RC8 given the custom treatment by 46Works
On the bucket list of events we want to attend, the Yokohama Hot Rod Custom Show is at the top. The one-day show is legendary because it attracts the best builders from Japan—and some quite extraordinary customs.

A few days ago, one of the standouts of the 2015 show was this KTM RC8. Yes, a 173hp plastic-clad superbike—but re-imagined by master builder Shiro Nakajima.

KTM RC8 given the custom treatment by 46Works
Nakajima-san used to head up Ritmo Sereno—an outfit known for its classy BMW and Guzzi resto-mods. Since leaving, he’s relocated to the USA and established 46Works, where he carries on that fine tradition.

The RC8 project was commissioned by KTM Japan. It’s a good match for the 46Works vibe—bikes that look good on the street, but ride well on the track. So the first item on Shiro’s agenda was a few laps of the Tsukuba circuit.

KTM RC8 given the custom treatment by 46Works
Pleased with how the KTM RC8 performed, Shiro quickly decided that his work should not compromise the bike’s good ergonomics—or add any weight. The plan was to maintain rideability, but give the bike a facelift with a neo-café aesthetic.

Stripping the RC8 down revealed a surprisingly simple layout to build on. But Shiro still had his work cut out.

KTM RC8 given the custom treatment by 46Works
The first job was to create a new fuel tank—one that would wrap around the KTM’s stock air box. Shiro painstakingly fabricated the tank out of aluminum, transplanting the fuel pump to inside it in the process.

The tail unit’s hand-made too; it’s propped up on a one-off, aluminum subframe. RazzleDazzle handled the upholstery.

KTM RC8 given the custom treatment by 46Works
The RC8’s borrowed some parts too. The front wheel is a Yamaha hub laced to an Excel rim, and the rear wheel is from another, undisclosed KTM model. Wheel and brake disc spacers had to be machined to match everything up.

Ditching the fairing left the radiator exposed and vulnerable in a crash, so Shiro rounded out the new bodywork with a pair of serpentine radiator shrouds. (The 46Works blog catalogs the build process in detail.)

KTM RC8 given the custom treatment by 46Works
The cockpit sports Battle Factory clip-ons, and a Motogadget speedo and turn signals. There’s a Posh headlight just ahead, and a Daytona LED tail light at the rear. A modified Ducati front fender has been mounted too.

KTM RC8 given the custom treatment by 46Works
Shiro’s handiwork is everywhere, right down to the asymmetrical heel guards. But nothing caught our eye quite like that exhaust. It’s a completely bespoke titanium system, weighing a mere 3.5kg. Together with the other mods, it’s brought the KTM’s weight down by 20kg.

The final touch: a classy paint job by Stupid Crown, with just the right amount of bare metal shining through, and a touch of orange to hint at the bike’s origins.

KTM RC8 given the custom treatment by 46Works
A 20kg weight reduction on a track bike in disguise is not to be scoffed at. Chuck in a serious dose of park-outside-the-café style, and we’re hooked.

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KTM RC8 given the custom treatment by 46Works