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BikeExif Craig Rodsmith Custom Motorcycles Other Motorcycle Blogs

The Killer: A front wheel drive motorcycle from Rodsmith

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas MuseumThe concept of the patron is well established in the world of art. Charles Saatchi is almost a household name in the UK, but before him we had New Yorker Peggy Guggenheim—who anchored the careers of Pollock and Rothko.

Parallels are now edging into the modern custom motorcycle scene, and one of the leading lights is Bobby Haas of the Haas Moto Museum in Dallas.

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
Bobby has built up a collection of 130-plus extraordinary motorcycles, and occasionally commissions them too. Hazan is one of his protégés; Craig Rodsmith is another, and his incredible front wheel drive motorcycle is the latest resident of the hallowed halls.

It’s a classic story of patron and artist working in tandem, and begins when Bobby was suffering from a bout of insomnia while visiting the Handbuilt Show in Austin, Texas last year.

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
“After a sleepless night, I started surfing the net,” he tells us. “I came across grainy photographs of an Art Deco bike concocted by a group of German engineers in the 1930s.” It was the Killinger und Freund machine built between the wars in Munich.

Bobby immediately thought of Craig Rodsmith—and texted the US-based Australian expat at 3:00am. They met in the lobby of the hotel Bobby was staying in—but Craig wasn’t immediately convinced.

Killinger und Freund motorcycle
“When I proposed the idea of using this German contraption as the inspiration for a custom build, I could see the doubt in Craig’s eyes,” says Bobby. “Which was why I knew that Craig was the right person to execute this vision.”

Craig admits that he was less than enthusiastic.

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
“At first, I was intimidated,” he says. “I thought he’d chosen the wrong man for the job. But Bobby believed the bodywork had ‘me’ written all over it, and should be done in polished aluminum.”

It didn’t stop there. The bike was also to be front wheel drive, with a radial engine inside the front wheel. But Craig agreed to the project, thinking he could just buy a radial engine online and adapt it.

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
“Well, as it happens, they are not exactly readily available,” Craig says. “So I decided I’d make my own. How hard can it be?”

He located three identical 60 cc two-stroke engines. “I whittled them down and made a unified crankcase,” he reveals. “Although they’re really three individual cases combined.”

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
“Then I had to determine the wheel size. With a little coaxing, I managed to get the engine inside a 19″ rim. I needed a pair of blank and undrilled wide aluminum rims, so I turned to Matt Carroll.”

“He’s an encyclopedia of wheel knowledge and got me a set of 3½ by 19 inch rims with a shallow center, to give a little more room.” Incidentally, the front wheel is unique because it can only have spokes on one side—so the fuel lines and control cables can run unimpeded.

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
Conventional motorcycle engineering obviously does not apply here. After all, the front axle needs to rotate and support the engine, and also drive the front wheel.

“Another problem was how to start it,” says Craig. “So I made an electric start system, which would need to basically start three engines simultaneously—and in a limited space. I then made my own Bendix drive, so the starter would disengage once the engines were running.”

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
Craig makes it sound relatively easy to put an engine inside a wheel, but then again, we’re not sure that he is entirely mortal.

To send engine power to the wheel, Craig has used a lay shaft, which drives a centrifugal clutch, which drives a final drive sprocket, which drives a shaft with a flange that the wheel is bolted to. Got that? Piece of cake!

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
After all this mechanical ingenuity, it was time to move to more familiar territory: building a chassis from scratch. “I made an aluminum lattice-style frame with upright fork legs,” says Craig. “So the wheelbase doesn’t change as the forks travel up and down.”

It’s worth noting that Craig did all this without any 3D design or CNC machinery. Instead, he’s gone the traditional route, using a small 70-year-old manual lathe and mill, along with files, hacksaws and hand tools.

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
His approach to the bodywork was very similar. He hasn’t even used bucks or power tools—just a hammer, dolly and English wheel.

“I wanted the body to flow, almost as if it was liquid,” he says. “I’d like to think I’ve almost got it proportionally right, from the wide front with an integrated headlight to the tapered rear body, giving it a streamlined appearance.”

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
Craig even made the tiny shock absorber that suspends the aluminum seat. And other exquisite details like the gas cap and ignition switch, and countless little bezels—mostly fastened with tiny stainless 1.5 mm screws to keep visible fasteners to a minimum.

“I think one of my favorite features is the scoop on the front fender,” he says. “Bobby and I discussed using a grille so that the detail of the engine was somewhat visible—in the end we opted for a scoop, which opens like a door and keeps the body appearance smooth.”

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
The result is one of the most striking builds we’ve seen over the past ten years. And we’re curious to know what it’s like to ride, since there are no contemporary reviews of the 1935 Killinger und Freund that inspired this machine—and its name, ‘The Killer.’

“It’s a running, rideable bike,” says Craig. “But I haven’t ridden it much, for two reasons: I live in the upper Midwest so there’s been too much ice and snow, and it was built primarily as a functional art piece.”

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
“But it’s a weird sensation of being pulled by an engine rather than pushed.”

Bobby Haas is happy. “I know from personal experience that success is all the sweeter when you accept a challenge to do something you think you’re destined to fail at. My role is to enable genius artisans to create a masterpiece that might otherwise escape reality, and just drift away as a pipe dream.”

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum
Craig has turned this particular pipe dream into reality, and in the process, blurred the distinction between engineering and art. It might not be the ideal steed for an Iron Butt Rally, but it’s a clear indication that the past still influences the future. And old school fabrication skills are still out there, if you know where to look.

See it for yourself on display in the Haas Moto Museum.

Rodsmith Motorcycles | Facebook | Instagram | Haas Moto Museum | Images by Grant Schwingle

Motorcycle art: A front-wheel-drive motorcycle by Rodsmith for the Haas Museum

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BikeExif Blacktrack Motors cafe racer Custom Motorcycles Harley cafe racer Harley Softail Other Motorcycle Blogs

Spirit of the XCLR: A Fat Bob custom from Blacktrack

Harley-Davidson Fat Bob custom by Blacktrack Motors
Blacktrack Motors have got cafe racer design down to a fine art. Their first build was one of the sharpest Honda CX500 cafes we’ve ever featured, and they followed it up with a pixel perfect custom Thruxton.

Now they’ve tackled their most ambitious project yet, the BT-03—a cafe racer based on the Harley-Davidson Fat Bob 114 FXFBS.

Harley-Davidson Fat Bob custom by Blacktrack Motors
The Fat Bob 114 is one of the most fun bikes in Harley’s range. Its 114 ci power plant generates 155 Nm of torque, and handling from the new generation Softail frame is actually pretty respectable. But its power cruiser stance is a far cry from that quintessential cafe racer fly line.

Despite this, it was exactly what Blacktrack founder and designer, Sacha Lakic, was looking for. And that was partly because of the bike he was looking to for inspiration.

Harley-Davidson Fat Bob custom by Blacktrack Motors
“The inception of the BT-03 style study came from a bike that marked my childhood,” he explains. “The Harley-Davidson XLCR.”

“Produced between 1977 and 1979, it was the only cafe racer in the history of Harley-Davidson, with only 3,133 units made. I was spellbound every time I saw one on the streets of Paris.”

Harley-Davidson Fat Bob custom by Blacktrack Motors
Blacktrack didn’t set out to replicate the XLCR bolt for bolt, but rather to create a contemporary interpretation of it. Their mission was also to shave off weight, improve performance, and make the Fat Bob as nimble as possible.

To do so, they only really kept the Harley’s Milwaukee-Eight motor, transmission and frame. Everything else was either upgraded, or replaced by purpose-built Blacktrack components.

Harley-Davidson Fat Bob custom by Blacktrack Motors
There’s a new composite nose fairing, fuel tank and tail section, all hinting at the original XLCR’s elongated and squared-off bodywork. Blacktrack also included a small front fender, and a cover plate for the rear shock.

But the real magic’s happening under the seat. To get the BT-03’s lines just right without altering the OEM frame, Blacktrack designed a three piece aluminum subframe that bolts to existing mounting points. Bordering on mechanical art, it gets the job done without detracting from the overall design.

Harley-Davidson Fat Bob custom by Blacktrack Motors
Other custom aluminum bits include a new set of triple trees, and rear set foot controls. Blacktrack designed all the parts in-house, then had them CNC-machined by their technical partner.

To tweak the Harley’s stance—and improve handling—Blacktrack installed Öhlins suspension at both ends. The wheels are 17” Dymag aluminum units, wrapped in grippy Michelin Power RS rubber. And the brakes have been upgraded to a full Beringer setup.

Harley-Davidson Fat Bob custom by Blacktrack Motors
The control area features ABM clip-ons, Rizoma grips and Beringer controls, and the lights at both ends are from Highsider. Blacktrack kept the stock Fat Bob speedo—but relocated it from on top of the fuel tank, to behind the fairing.

Like most modern bikes, the Fat Bob won’t run without the OEM speedo, but Sacha had intended to use it from the word go anyway, since he liked the design. The BT-03’s simplified layout meant that a fair amount of electronic components had to be tucked away.

Harley-Davidson Fat Bob custom by Blacktrack Motors
Blacktrack gave the motor a slight performance hop too. There’s a Screamin’ Eagle air filter, and a pair of Jekill & Hyde mufflers mounted on custom stainless steel headers. Along with a new fuel map, they’re good for 105 hp and 163 Nm.

Not only does the BT-03 now run and handle better, but it’s a whole lot lighter too. The parts that went on are forty percent lighter than the parts that came off, bringing the overall weight down by sixteen percent, to 248 kg dry. And the lean angle’s been improved too.

Harley-Davidson Fat Bob custom by Blacktrack Motors
Black and silver liveries with a hint of red are Blacktrack’s signature, but the BT-03 kicks things up a notch. The grey here is based on Audi’s ‘Nardo Grey,’ but altered with a drop of blue in the mix. It’s capped off with a classy leather seat cover.

Blacktrack Motors doesn’t just build one-offs; their bikes are offered up in limited production runs. And the BT-03’s run is going to be extremely limited, with only four slots open. And each order takes a year to fulfill.

Harley-Davidson Fat Bob custom by Blacktrack Motors
Blacktrack Motors’ boldness has paid off. The BT-03 has the look of a purpose-built cafe racer and just enough of the XLCR’s DNA.

If your pocketbook was big enough, would you?

Blacktrack Motors | Facebook | Instagram | Images by Sebastien Nunes
Sacha Lakic and his Harley-Davidson Fat Bob custom

Blacktrack Motors would like to thank Sacha Lakic Design, Acor, Allio Group, Beringer, Dymag, Gilles Tooling, HEL Performance, Jekill & Hyde, Michelin, Öhlins and SQP Motors.

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BikeExif BMW cafe racer BMW motorcycles BMW R nineT Custom Motorcycles Other Motorcycle Blogs Vagabund Moto

Vagabund’s R nine T custom comes with official approval

BMW R nineT custom with TÜV approval, by Vagabund Moto
Most of us take it for granted that we can modify our bikes. As long as the VIN number is correct and the modifications are not visibly unsafe, there’s rarely a problem.

But in some countries, the regulations are real tough. Several territories in Southeast Asia make it virtually impossible to register a custom bike. And in Germany, Switzerland and Austria, there’s the notorious TÜV system.

BMW R nineT custom with TÜV approval, by Vagabund Moto
TÜV requires official approval for almost every modified part fitted to a bike. The frame cannot be welded or drilled or deformed in any way. Even a new muffler must have an approval sticker—and be designed for the model of bike you’re riding.

This makes life extremely difficult for custom builders in the Germanic countries. But Paul Brauchart and Philipp Rabl of Austria’s Vagabund Moto have managed to circumvent the system without compromising on style.

BMW R nineT custom with TÜV approval, by Vagabund Moto
Vagabund have been wowing us with their precision bike building skills for four years now. But this BMW has been their toughest challenge yet.

The R nineT we’re looking at here is the first in a new series of ‘V nineT’ bikes, and despite the extensive work, it comes with that critical TÜV Certificate. (Which must have made the decision easier for BMW’s Austrian distributor, which has already commissioned a V nineT to take to moto shows.)

BMW R nineT custom with TÜV approval, by Vagabund Moto
The V nineT also takes just eight weeks to build, which is a short time frame for a custom that doesn’t use exclusively off-the-shelf parts.

The Graz-based workshop have designed and manufactured a whole bundle of new body parts, including a bolt-on rear end with an integrated LED taillight. They’ve also designed a new leather seat, headlight housing and front fender, to give the bike the futuristic style that’s now a Vagabund signature.

BMW R nineT custom with TÜV approval, by Vagabund Moto
“First of all, we did 2D sketching to get a feel for the proportions,” Paul tells us. “We also 3D-scanned the whole R nineT, so the Vagabund parts would perfectly replace the stock parts.”

The new parts are produced using a laser sintering 3D printer at an Austrian prototyping specialist. “The material is flexible, petrol resistant and UV resistant,” says Paul. “It’s also used in automotive manufacturing.”

BMW R nineT custom with TÜV approval, by Vagabund Moto
The level of finish is up there with the BMW factory, and probably even better. But it wasn’t an easy process, and Vagabund found themselves with a steep learning curve.

“With this build, we were treading a new path. There’s a huge difference between cutting things off and redoing them, and working within the existing structure of the donor motorcycle.”

BMW R nineT custom with TÜV approval, by Vagabund Moto
Vagabund will not be selling the parts individually, but there are different levels of customization available. The ‘basic’ V nineT retains the gold finish on the forks; upgraded specs include anodized fork tubes and a powder coated axle mount, plus ceramic coating for the exhaust system.

A smattering of aftermarket accessories completes the build, supplied by top-shelf brands. Remus, for example, has produced a variant of its Hypercone exhaust muffler exclusively for the V nineT.

BMW R nineT custom with TÜV approval, by Vagabund Moto
Other parts adding to the upscale spec come from Rizoma, which supplies the valve covers, rearsets, indicators and control levers.

There’s a Motogadget Motoscope Pro speedo just ahead of the bars, and a Koso Thuderbolt LED headlight right below it in a custom housing. It pumps out over a thousand lumens of light on low beam. (“The bike includes all the gadgets modern motorcyclists love and need,” says Paul.)

BMW R nineT custom with TÜV approval, by Vagabund Moto
Custom paint is included in the package, to the customer’s spec, along with new aluminum badging and extensive powdercoating of stock hard parts.

The V nineT is a numbered series and will not be sold as a DIY body kit. But Vagabund can procure a new R nineT and work their magic on it for a turnkey €28,990 (US$32,000). And then ship the bike worldwide.

BMW R nineT custom with TÜV approval, by Vagabund Moto
But if you’re in Europe, you can drop your own R nineT off at the workshop and get the same work done at a considerably reduced price.

Quality doesn’t come cheap, but the V nineT concept gets a big tick from us. Not only because we love the style, but also because it reminds us of the golden era of coachbuilding and mid-20th century carrozzeria specials.

And as painful as the TÜV system can be, it’s also a guarantee of mechanical quality. Which has to be a good thing, ja?

Vagabund Moto | Facebook | Instagram | Images by Stefan Leitner | Rider clothing by John Doe

BMW R nineT custom with TÜV approval, by Vagabund Moto

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BikeExif Custom Bikes of the Week Custom Motorcycles Other Motorcycle Blogs Triumph Bonneville Triumph motorcycles Triumph T100

Custom Bikes Of The Week: 10 March, 2019

The best cafe racers and custom electric motorcycles from around the web.
There’s something for everyone this week. We’ve got a Bonneville beach cruiser, a pair of high-performance Triumph Speed Triples, and a Ducati Panigale covered in occult symbols. Plus a trio of electric bikes—an old Enfield that traveled the entire length of Britain, and two new concepts designed by Erik Buell. (Yes, he’s back.)

Custom Triumph Speed Triple 'Gemini' by ABM
Triumph Speed Triples by Associated British Motorcycles Tony Scott’s the guy behind the top tuning operation T3 Performance—so he knows how to extract maximum performance out of a machine. These two Speed Triples, the Gemini Naked and Gemini Indianapolis, are the first customs from T3’s new sister brand, Associated British Motorcycles. And they both put a colossal 160 horsepower to the rear wheel.

The Naked (above) is the more ‘cafe’ of the two, with minimal carbon fiber bodywork, and Öhlins and Maxton suspension. It also features HEL brakes, a keyless ignition, and Dymag carbon wheels.

Custom Triumph Speed Triple 'Indianapolis' by ABM
The Indianapolis has a more upright stance, with flat track-inspired lines. Both Geminis have the same tank and belly pan, but the Indy has a number board and a different tail section. And it comes with tubeless Kineo wheels.

ABM will be producing the Gemini in limited numbers—just 50, with customization options like paint and finishing kit. Customers have a choice of ordering a complete bike, or supplying their own donor. It’s a cracking first project for the company, and we’re keen to see what they’ll get up to next. [More]

Custom Triumph Bonneville by Tamarit
Triumph Bonneville by Tamarit At the other end of the Triumph scale is this ultra classic Bonneville, which despite the vintage looks, is actually a 2008 model. It’s the work of Spain’s Tamarit Motorcycles, who built it for a client who wanted a beach hopper for his summers on the Catalonian coast. Jealous yet?

Tamarit stripped the bike down, then had the frame and swing arm chrome plated. They built a new subframe for it, and swapped the OEM seat for a stylish two-piece arrangement. It’s wrapped in leather, and matches the custom tank pads and grips.

Custom Triumph Bonneville by Tamarit
The side covers were shaped to make space for a pair of chunky K&N filters. Everything’s perfectly retro—like the massive fenders, and the pulled-back handlebars. There’s a lot of chrome, a classy paint job, and little brass details everywhere.

Given how old school this Bonneville looks, we’re sure no one’s going to complain about the Firestone Deluxe Champion rubber. Especially since that gorgeous twin exhaust system isn’t hidden under pipe wrap… [More]

Fuell Flow electric motorcycle by Erik Buell
Fuell’s electric motorcycles break cover Do you know what Erik Buell’s been up to since EBR shut down? Designing electric motorcycles, apparently. He’s now the chief technical officer at Fuell (previously VanguardSpark), who’ve just announced their first two concepts.

The ‘Flow’ (above) is a small displacement-equivalent electric motorcycle, while the ‘Fluid’ (left, below) is basically a pedal-assist bicycle. Both have dismal names, but more importantly, both will come in higher- and lower-power models. Meaning that buyers will have the option to buy versions that’ll fall under most countries’ bicycle or moped laws, and therefore not require a license.

Fuell Fluid and Flow electric motorcycles
Early numbers are 15hp (11 kW) and 47hp (35 kW) for the two Flow models. The two Fluid models are equipped with two swappable 490 W h batteries (totaling 980 W h), and a claimed output of 100 Nm.

The Fluid and Flow are currently priced at a MSRP of $3,295 and $10,995, respectively. We can’t say the Fluid excites us much, but the Flow looks like it has potential—and there’s talk of batteries, chargers and wheel motors all being upgradeable. [More]

Custom Ducati Panigale 959 'Pseudoleggera'
Ducati Panigale 959 by Marc Friedman Marc is the parts guy at MotoCorsa, a Ducati dealer in Portland, Oregon. Ever heard the expression “Keep Portland weird?” Well, Marc’s Ducati Panigale 959 embodies it.

Marc started with a 959 Corse, and basically personalized everything—from the ergonomics to the livery. So the Panigale is sporting new clip-ons and Brembo master cylinders, Ducati Performance rear-sets, a Ducabike billet kill switch, and a whole bunch of under the hood changes. (It even has a prototype Akrapovič exhaust).

Custom Ducati Panigale 959 'Pseudoleggera'
But it’s the otherworldly graphics that caught our eye first. Marc wasn’t feeling the stock paint, so he had Bob at Inkknife whip up a custom design. It includes sigils (from ancient occult books that Marc owns), talismans, and sword designs taken from tarot decks. The snake skeleton on the side hints at the bike’s name: ‘Garuda,’ an eastern god that’s the enemy of snakes.

The touches run deep, like the scales on the swing-arm—which were created by polishing it to a brilliant finish, then masking out the design and painting it black. New Church Moto even did a custom seat with the phases of the moon stitched into it (it wasn’t ready in time for these photos). It might not be a traditional custom—but it sure is eye-catching. [Images by Taylor Ramsauer]

1961 Royal Enfield Bullet converted to electric power
Charging Bullet When Brit Fred Spaven stripped down his 1961 Royal Enfield Bullet to refresh it, he discovered that the motor and gearbox were shot. Properly shot. Being an eco-conscious lad, he did the only sensible thing—a full DIY electric conversion.

It’s one of the most endearing EVs we’ve seen. Fred used a Saiette brushed DC motor, and secondhand Nissan Leaf batteries. He also designed a custom subframe to hold it all together, so that he wouldn’t have to hack the Enfield’s stock frame. And that means that this classic can be returned to stock, if the mood strikes.

1961 Royal Enfield Bullet converted to electric power
Fred built custom boxes to house the batteries, battery management system and controller. The total capacity is 6 kWh, with a range of about 40 to 50 miles. Top speed sits at around 60 mph—ideal for scooting around town.

But that’s not all Fred does with the Charging Bullet. Late last year, Fred covered Britain’s 837 mile ‘end to end’ route, from Lands End in Cornwall to John o’ Groats in the north of Scotland. We imagine he must have enjoyed quite a few pub lunches while charging the Bullet along the way—but it still sounds like an awesome trip. [More]

1961 Royal Enfield Bullet converted to electric power

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BikeExif Bobber Motorcycles Custom Motorcycles Kawasaki motorcycles Other Motorcycle Blogs

Ground-up build: A Kawasaki bobber rises from the weeds

Kawasaki KZ250 bobber by Machine 1867 of Australia
Everyone loves a good barn find story, but what about digging an old motorcycle out of the weeds? That’s where Edi Buffon found the basket case Kawasaki KZ250 that would eventually become this incredible bobber-style piece of art.

Edi lives in Sydney, Australia, where he works as an engineer. Outside office hours, he wrenches on bikes as Machine 1867, from a 380 square foot space inside a shared warehouse. His area’s stacked with welders, grinders, hand tools and a lathe.

Kawasaki KZ250 bobber by Machine 1867 of Australia
Edi wasn’t really shopping for a KZ when he found this 1980 model. He had a lead on a bargain pair of Honda CB900s, and when he went to collect them, the owner threw in the forlorn Kawasaki.

It wasn’t running—and yes, it was literally lying in the weeds—but Edi saw potential.

Kawasaki KZ250 bobber by Machine 1867 of Australia
The KZ’s odometer showed less than 17,000 miles, so he cracked open the top end to figure out why it wasn’t running. “It looked immaculate,” he reports. “However, while assembling it, I found that the CDI was faulty. That could have been why it was dumped.”

Edi took the now-running motor, the section of frame that cradled it, and the rear wheel…and tossed the rest.

Kawasaki KZ250 bobber by Machine 1867 of Australia
So most of what you see here was built up from raw materials. Edi started by fabricating a chromoly rigid frame—opting for a more shapely design than your garden-variety hardtail.

Next up was the front suspension. “Aesthetically, my favorite type of suspension is the leaf spring,” he tells us, “so this build had to have one.”

Kawasaki KZ250 bobber by Machine 1867 of Australia
Edi built the front forks up with solid 20 mm and 16 mm round bar, with custom triple trees made from 6 mm plate. The leaf is from an old trailer, which he cut down. It ended up following the curve of the new front wheel perfectly.

As for the wheel itself, it’s a 21” spoked number, which needed a custom axle and spacers t0 fit.

Kawasaki KZ250 bobber by Machine 1867 of Australia
The original 16” KZ250 rear wheel is still running out back, but now with a whopping 5.00 tire—that, not surprisingly, was a pain to spoon on.

Moving to the bodywork, Edi built a petite tank from sheet metal, machined up a small filler cap for it, and sprayed it in 2K black paint. And he made sure it followed the frame’s lines perfectly.

Kawasaki KZ250 bobber by Machine 1867 of Australia
The seat pan’s made from sheet metal, but it’s adorned with panels of Jarrah wood—a type of eucalyptus found in Western Australia. Edi worked with 5 mm x 40 mm strips of wood to make shaping easier, then stained and waxed them to the point that the joints are almost invisible.

The seat suspension system is equally interesting. Edi started with a spring that he lifted from the mechanical seal of a water pump: it turned out to be the perfect size and strength. Then he hand-built every bit in-between, eventually ending up with the setup you see here.

Kawasaki KZ250 bobber by Machine 1867 of Australia
Cool little details like this are rife. Like the gear shifting system: it features a heel-operated clutch, along with a hand shifter. And the rear (and only) brake’s been converted from a toe to heel lever too.

Neither mod makes the bike any easier to ride, but they sure make it a lot more fun…and extremely interesting.

Kawasaki KZ250 bobber by Machine 1867 of Australia
Edi’s also loaded the KZ250 with lots of hand-turned brass details. Extra care’s been given to the smaller pieces—like the mounting struts for the fender and tank, and the way the brake and clutch connecting rods curve to match the frame. (He even spent nine hours turning a pair of custom-made aluminum grips.)

Wrapping up the build is a simple exhaust, pieced together from left over exhaust bits that Edi had amassed over the years. The frame was ceramic coated, and then polished for maximum effect.

Kawasaki KZ250 bobber by Machine 1867 of Australia
It wouldn’t be amiss to call this a true ground-up build—or a rolling work of art. Not only did Edi see potential, but he had the guts to go after it.

Unfortunately he doesn’t have an online presence, and relies on business from word-of-mouth. If you’re based in Australia and like what he does, drop us a line—we’ll put you in touch.

Images by Ana Martini photography

Kawasaki KZ250 bobber by Machine 1867 of Australia

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BikeExif Custom Motorcycles Federal Moto Other Motorcycle Blogs scrambler Suzuki motorcycles

Feel the Illinoise: A DR-Z400 for the streets of Chicago

A custom Suzuki DRZ400 by Federal Moto
Federal Moto havethe Midas touch. The builds coming out of their Chicago workshop are sharp-edged, compact and big hits with our readers.

But sometimes, success can be a double-edged sword. After releasing ‘The Sunshine State of Mind’ SR500 in 2016, Federal were bombarded with requests for a replica build. “But there’s no fun in building the same bike twice,” says lead builder Mike Müller. “We love the support, but we also want our clients to have a one-of-a-kind bike.”

A custom Suzuki DRZ400 by Federal Moto
So Federal generally suggest to their clients that they build another one-of-a-kind bike. “Just as thumpy, just as wheelie-enabled, and just as awesome!”

That’s what happened with ‘Big Suzie,’ a DR-Z400 commissioned by a local Chicago-based client. “He’s a father of two, a businessman and city livin’,” says Mike. “He grew up on Honda CRs, Suzuki RMs and Yamaha YZs in the early 90s.”

A custom Suzuki DRZ400 by Federal Moto
Federal’s client wanted a dependable city thumper with the Federal touch: a bike that he could take for an occasional romp if the setting was right.

The Müllers knew right away what bike to use: the tried-and-tested DR-Z400 platform, launched at the turn of the century. As a major bonus, the street-legal DR-Z400S variant has electric start—a must-have upgrade from the SR500 platform used for ‘Sunshine.’

A custom Suzuki DRZ400 by Federal Moto
The slim Suzuki also has CDI ignition, a 21-inch front wheel, and good Showa suspension: 49mm adjustable forks, and a shock adjustable for high- and low-speed compression, as well as rebound damping.

With agreement on the 2005-spec donor bike, Federal whipped out the grinders. “We made a new subframe out of 7/8” square steel to match the OEM main frame,” says Mike. “Importantly, this uses the OEM bolt-on points for mounting—and may be a future Federal product. We integrated a LED taillight into the subframe as well.”

A custom Suzuki DRZ400 by Federal Moto
Then Federal ditched the clunky plastic OEM tank and mated an SR500 tank to the frame. “Like the DRZ, the SR500 also has oil in the upper neck of the frame,” Mike reveals. “So the tunnel was wide enough to fit, and the lines were perfect with the stance we were going for.”

The crisp tank design comes from art director Chris Paluch, with paint applied by Peter Gamen of KandyVan. It’s a colossal improvement on the garish yellow usually seen on DR-Z400s. As is the neat, minimalist seat pad—upholstered by Dane Utech.

A custom Suzuki DRZ400 by Federal Moto
But after fitting the SR500 tank, it turned out that there wasn’t enough clearance for the OEM radiator and the front wheel. So Federal sourced a Honda VFR400 radiator, and plumbed it in with HPS high temperature silicone hoses.

After a little modification and some custom brackets, they got enough safe clearance for the front tire to make it work.

A custom Suzuki DRZ400 by Federal Moto
The bars are Renthal’s 7/8 Road Ultra Low bend, fitted with Biltwell Kung Fu grips plus a compact gauge, switchgear and bar-end blinkers from Motogadget. Renthal also supplied the 49T Ultralight rear drive sprocket and matching gold R1 MX Works chain.

The quick-adjust clutch and brake lever are from MSR, and a Hella lamp now lights the way.

A custom Suzuki DRZ400 by Federal Moto
There’s quality everywhere you look on this DRZ400. The suspension front and rear has been completely rebuilt and the brake rotors are new, upgraded items. The fenders are custom-made from 3003 aluminum alloy, and hand-rolled with custom brackets. The entire frame is powder coated.

The wheels are powder coated too, and have been re-laced with stainless steel spokes. They’re now shod with Metzeler’s highly regarded Karoo 3 dual sport rubber.

A custom Suzuki DRZ400 by Federal Moto
Even the motor looks better than new, with a mix of polished and ceramic-coated surfaces protected by a Devol Engineering aluminum skid plate. There’s a high-flow Uni Filter at the intake end, and a custom exhaust routed to follow the subframe geometry. (It exits through a 12-inch stainless steel Cone Engineering muffler.)

Federal have hidden most of the electronics under the tank, including a Motogadget m.unit Blue control box. It’s fed by Antigravity’s smallest and most powerful lithium battery, the SC-1.

A custom Suzuki DRZ400 by Federal Moto
“I have to say, this hooligan, thumper style of build is my favorite to do,” says Mike. “It’s a kinda Federal staple. Maybe one day I can keep one for myself.”

We wouldn’t mind one ourselves, either. Older DRZ400s are cheap and easily located, and if looked after, will keep going forever—on both city streets and fire trails. Maybe this is the perfect ‘real world’ custom build?

Federal Moto | Facebook | Instagram | images by Grant Schwingle

A custom Suzuki DRZ400 by Federal Moto

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BikeExif cafe racer Custom Motorcycles Ducati Ducati cafe racer Ducati Scrambler Other Motorcycle Blogs

Jigsaw pieces together a Scrambler Ducati custom

Scrambler Ducati custom by the Greek workshop Jigsaw
We reckon the Scrambler Ducati is one of the best-looking factory bikes around. And the healthy sales figures bear that out.

That makes it slightly tricky to modify. But the Greek shop Jigsaw Customs has just done a sterling job with a major bodywork swap and a select few smart mechanical mods.

Scrambler Ducati custom by the Greek workshop Jigsaw
Jigsaw is a family-run business just outside Athens, and part of a Yamaha dealership. But in the cooler winter months, they focus on restoring and customizing motorcycles.

This commission came from the folks at the local Ducati distributor, who were impressed by the XSR700 tracker that Jigsaw created a couple of years ago for the Yamaha Yard Built program. Randy Mamola took it for a ride, and it headlined the Yamaha stand at EICMA.

Scrambler Ducati custom by the Greek workshop Jigsaw
“Ducati asked for a project based on the Scrambler 800,” says shop boss Petros Chatzirodelis. “They left it up to us to decide what we wanted to build.”

Jigsaw bikes are deceptively simple: easy on the eye, and with flowing shapes. “Working on an Italian motorcycle is always difficult, though,” says Petros.

Scrambler Ducati custom by the Greek workshop Jigsaw
“Italians have design and style in their blood. And the Scrambler is already a naked motorcycle, with everything hidden under the fuel tank.”

Jigsaw’s signature is smooth monocoque bodywork. So they started by stripping all the factory plastics off the Scrambler—and the wheels too. Using a 3D design program, they created the curves for a sleek one-piece fiberglass body. A foam buck was cut using a CNC machine for testing and refinement.

Scrambler Ducati custom by the Greek workshop Jigsaw
Once Petros was certain it looked and fitted correctly, he cut a wooden mold and used that to lay down the fiberglass. The clever LED taillights are bent Plexiglas tubes inside silicone tubes, and look as good as a factory design.

Jigsaw have also dropped the front wheel down a size to 17 inches, to match the rear hoop. They’ve used a D.I.D. rim, and also installed a custom-made upper triple clamp, plus clip-on bars from the German specialist ABM.

Scrambler Ducati custom by the Greek workshop Jigsaw
ABM also supplied the mounts for a KOSO headlight and the brake levers, but Motogadget supplied the front turn front signals, grips and bar-end mirrors.

The Scrambler’s ECU is unusually difficult to interface with new controls, so Jigsaw have fitted the stock switches to the clip-ons. They have, however, hidden the ignition key switch on the frame.

Scrambler Ducati custom by the Greek workshop Jigsaw
Petros and his crew have also fabricated a new exhaust system, with simpler lines than the factory system, and terminated it with an HP Corse slip-on muffler—much smaller than the large stock unit.

It’s attached via a custom mount, and the footpegs and foot controls are custom too.

Scrambler Ducati custom by the Greek workshop Jigsaw
The whole effect is cool and understated, paring down the Scrambler’s already simple aesthetics to the barest minimum.

And in case you’re wondering, yes, that’s snow in Greece. The Mediterranean country was hit with record low temperatures last month, blanketing even the Acropolis with snow. The perfect backdrop for an ice-cool Ducati.

Jigsaw Customs | Facebook | Instagram | Photos by Xristos Kapnisis

Scrambler Ducati custom by the Greek workshop Jigsaw

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BikeExif Custom Bikes of the Week Custom Motorcycles Other Motorcycle Blogs Yamaha XSR700 Yamaha Yard Built

Custom Bikes Of The Week: 3 February, 2019

The best cafe racers, bobbers and prototypes from around the web.
We’re back with an extremely oddball selection: possibly the world’s ugliest MV Agusta, a Yamaha XSR700 homage to Claude Fior, a gorgeous Honda CB400 Super Four cafe racer and an absolutely monstrous BMW R1150R scrambler. Grab a coffee and let’s go.

MV Agusta 750 Twin Turbo Prototype
MV Agusta 750 Twin Turbo Prototype We associate MV Agusta with some of the most beautiful motorcycles ever made. The F4 is impossibly good looking, and even the entry-level Brutale draws a crowd.

But it was not always that way. Corrado Agusta commissioned this prototype in the mid 70s from American Tommy Barber, apparently as a test bed for a forced-induction engine. On 105-octane fuel and with an unfeasibly high 12.5:1 compression ratio, output was quoted as 150 horsepower—and the top speed was reportedly 186 mph (300 km/h).

MV Agusta 750 Twin Turbo Prototype
The MV went under the hammer at the Rétromobile auction in Paris last month, with an estimate of between €140,000 and €220,000 (US$160,000 to US$250,000). Despite it being listed as a ‘no reserve’ sale, it failed to sell. Anyone surprised? [Via]

Yamaha XSR700 by Down & Out
Yamaha XSR700 by Down & Out Lately, we’ve associated England’s Down & Out with the fat-tired scrambler look, which they turned into a signature style. But this new XSR700 from the Rotherham workshop is something radically different. It’s also proof that builders Shaun and Carl are no one-trick ponies.

Yamaha XSR700 by Down & Out
The XSR700 is called ‘Fior,’ after fabricator and engineer Claude Fior—who designed a Yamaha XS1100 track bike for the Bol d’Or endurance race. That bike had a telelever front suspension, and had a slightly gawky tank as a result. (You can see where this is going …)

Yamaha XSR700 by Down & Out
D&O haven’t quite turned the XSR700 into a graceful swan, but with the help of designer Kar Lee they’ve delivered one of the most attention-grabbing Yard Built bikes of recent years. Our favorite bit? The twin 5″ halogen headlamps mounted to the fairing for that authentic 80s racebike vibe. [More]

Honda Rebel 500 bobber by Tokwa Party Garage
Honda Rebel 500 bobber by Tokwa Party Garage In its 500cc guise, Honda’s quirky little Rebel is the perfect bike for short hops—or cruiser fans who value agility over size. It’s already making waves on the custom scene and this aggressively-styled bobber from the Philippines is one of the best yet.

The Manila-based crew at Tokwa Party Garage built ‘Mad Bob’ for a customer, who supplied the design concept as well as the cash. Loosely inspired by Triumph’s own factory Bobber, the look is dominated by the beefy fork covers, which disguise the spindly stanchions of the stock bike.

Honda Rebel 500 bobber by Tokwa Party Garage
Tokwa also fabricated new fenders, the belly pan and a new battery box to clean up the rear. There’s a new traditionally stitched seat too, which replaces the smooth standard perch. The finish on the new parts is all black—to match the existing engine and frame finish.

It’s a classic example of making a little go a long way, in the great tradition of Southeast Asian builders. Not surprisingly, ‘Mad Bob’ won first place in a recent Filipino custom bike show. [More]

Honda CB400 Super Four by Papnman Modified
Honda CB400 Super Four by Papnman Modified By the time the 90s rolled around, Honda’s CB series had lost some of its iconic status. Most models had become somewhat bland roadsters with middling performance, overshadowed by competitors from other marques.

The CB400 Super Four was one of those forgettable bikes—a smaller capacity machine built for Asian markets. Fortunately, it’s a prime candidate for customization now, and relatively easy to modify.

The Papnmam Modified garage in Indonesia has done a superb job with this elegant café racer, shot by Gastank Magazine. The brief was extremely tight: The frame was nipped and tucked, a Benelli Mojave-style tank was installed, and the Honda was topped-and-tailed with a simple fairing and a waspish tail unit.

Honda CB400 Super Four by Papnman Modified
Oversized pistons, rejetted carbs and a free-flowing 4-into-2 exhaust system give the engine a little more oomph, and the suspension has been rebuilt to offset two decades of wear and tear. A simple but effective Honda cafe racer. [More]

BMW R1150R scrambler by Cowboy’s Chopper
BMW R1150R by Cowboy’s Chopper We’re all for elegance and understated style, but there’s also a place for bikes that are right in your face. This monolithic BMW R1150R scrambler comes from Cowboy’s Choppers of Taipei, a shop that usually works on small Japanese commuter bikes and Harley choppers.

BMW boxers are a rare sight in Taiwan, and that’s what attracted builder Alex Gao to this machine. High import duties and engine displacement taxes make them toys reserved for an exclusive crowd, and Alex bought this R1150R off a gangster. “It inspired him to create something as menacing as the bike’s previous owner,” we’re told.

BMW R1150R scrambler by Cowboy’s Chopper
The bodywork and subframe were removed very carefully, as the bike would need to be returned to stock for bi-annual safety inspections. A monstrous fuel tank that mimics those on BMW’s endurance racing bikes was hammered and shaped out of sheet metal, and the air box was ditched in favor of pod filters.

Everything that could be powder coated was refinished in black, apart from the handlebar grips and the new leather seat—both finished in grey. The BMW now looks like a bike befitting an intergalactic super villain, but after a strange turn of events, it’s now in the possession of a teacher. [Cowboy’s Chopper]

BMW R1150R scrambler by Cowboy’s Chopper

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BikeExif Custom Motorcycles Kawasaki motorcycles Other Motorcycle Blogs

Channeling Top Gun: A GPZ900 hot rod from Italy

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
It’s been over thirty years since Tom Cruise blasted across the screen in an F14 Tomcat, in the cult classic, Top Gun. But who remembers the motorcycle he rode in the film? We do: it was a red and black Kawasaki GPZ900R.

Photographer Paolo Sandolfini wasn’t even born when Top Gun came out, but he’s a nut for everything 80s. So when he got his hands on a GPZ900R, the pop culture reference was too hard to resist.

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
Paolo bought the GPZ900R four years ago, after owning a GPZ750. Even though he had hated the 750, he somehow still wanted a GPZ. “I really wanted the Top Gun bike,” he explains, “because it looked really weird to me.”

Top Gun isn’t the GPZ900R’s only claim to fame. It was the first model in Kawasaki’s long-standing Ninja line, and was considered cutting edge when it hit showrooms. And with 115 hp from its liquid-cooled inline-four, it was good for a gnarly top speed of 154 mph.

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
Paolo managed to source a 1984-model GPZ900R, but it was in dire need of attention. Not only was it filthy, but the fairings were littered with dents and scratches. Paolo’s based in Parma, near Milan in Italy, and has an ex-race mechanic on speed dial. Between the two of them, they brought the old GPZ up to spec.

Anyone who’s stripped a faired motorcycle can attest to how much real estate there really is to work through. But the guys soldiered on, painstakingly repairing every last ding. They didn’t quite restore it to spec though—Paolo’s mixed in a few subtle tweaks.

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
You’ll notice that the integrated mirrors and turn signals are gone, and the screen’s been switched out for a smoked one from MRA. And the seat’s different too. Paolo sourced a solo NOS VTR saddle from Germany, had the upholstery redone in leather, and fitted it to the GPZ’s tail unit.

The bodywork was then sent off to an old timer, that specializes in painting race bikes. He shot it with the unmistakable Top Gun red and black, separated by hand-painted white striping. (Thankfully, Paolo opted not to paste the bike with decals, like the movie’s version.)

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
This GPZ900R is more than just a retro-fabulous re-skin though. Paolo’s also seen to a few choice performance upgrades, to make sure it goes as good as it looks.

He’s upgraded the cams, switched all the cooling hoses to silicone ones, and installed a set of Keihin FCR carbs with velocity stacks. The exhaust is a brawny four-into-one system from Devil. And even though part of the motor’s tucked away behind that chunky fairing, it’s been treated to a supreme clean-up job.

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
As for the running gear, Paolo left the front suspension alone—but upgraded the rear with a new Bitubo shock. The brakes are NOS Brembo units, and the tires are an Avon Roadrider out front, and a 150-wide Bridgestone Battlax out back (a bump up from the original 130).

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
There’s also just the right amount of originality on Paolo’s GPZ to keep the nostalgia levels high. The instruments and switches are stock, but he’s installed a Domino throttle and fresh Renthal grips.

We applaud his restraint. This GPZ is a great nod to the source material, with enough variation to keep it exciting.

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
It’s also clean enough to eat off, which had us convinced it never gets ridden. As it turns out, we were wrong.

“I don’t like to ride it like an historical bike,” Paolo assures us. “I treat her as a modern bike, revving and braking hard.”

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy
“That’s why I love this bike, because it’s really fast and everyone turns around to watch you!”

Let’s be honest: who else feels like cranking Kenny Loggins all the way up, and punching the sky while riding off into the sunset?

Paolo Sandolfini | Instagram

Channeling Top Gun: A Kawasaki GPZ900 hot rod from Italy

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BikeExif Custom Motorcycles Ducati Ducati Scrambler Other Motorcycle Blogs Restomod scrambler

November Customs’ Ducati Scrambler 350 Restomod

1974 Ducati Scrambler 350 restomod by November Customs
Most custom shops have a bike or two quietly lurking in the corner. They’re usually personal projects that only get attention during gaps between ‘real’ jobs. And that’s the story of this charming 1974 Ducati Scrambler 350.

Paul and Linda—the husband and wife team at November Customs—first spotted the Ducati when a nearby shop imported it from Spain. They literally bought it as it was being off-loaded, with the intention of giving it a light sprucing. But once they had it road legal and registered in the UK, it got relegated to the corner.

1974 Ducati Scrambler 350 restomod by November Customs
“It sat in the back of the shed for a couple of years waiting to be worked on,” says Paul. “Well—when I say shed, I mean the either the living room or the dining room as well as the shed. We don’t have much space for our bikes, so we have to move them around depending on needs!”

Paul’s not exaggerating—November Customs is run out of a cramped wooden shed in their backyard, in a small town in the northeast of England. But that didn’t stop them from blowing us away with their Zephyr 750 a few weeks back.

1974 Ducati Scrambler 350 restomod by November Customs
When they finally found time to turn screws on the Ducati, it only took a few months to complete. It was supposed to be a simple resto, but it morphed into something more—and we’re glad it did.

To start, Paul and Linda altered the rear of the frame to straighten out the Scrambler’s kicked up tail. Then they modified the original rear mudguard to sit lower in the frame and fit the rear wheel better.

1974 Ducati Scrambler 350 restomod by November Customs
The stock seat pan was too rusted to be useful, so the duo made a new one, capping it off with black leather upholstery. Then they raised the fuel tank’s rear mounts a touch, so that everything would sit nice and level.

Off came the air box, along with any unneeded frame tabs. November then fabricated up an aluminum bell mouth for the carb to breathe through, covering it with mesh to keep debris out. The exhaust system consists of the original headers, cleaned up and wrapped, with an aftermarket muffler.

1974 Ducati Scrambler 350 restomod by November Customs
As you can tell, the motor was treated to a supreme cleanup too. Paul and Linda stripped it, aqua-blasted the cases, and then rebuilt it with a coat of satin black paint. (They originally tried polishing them, but the look wasn’t working.)

Knowing that they weren’t planning to use a rev counter, the couple realized they could mess with the bevel drive casing without any side effects. So they took it off, bored out the center on a lathe, and turned up an aluminum ring for it. With the addition of a Perspex insert, they now had a window for their bevel drive.

1974 Ducati Scrambler 350 restomod by November Customs
It’s not just the motor that looks brand new—November also went to the trouble of updating the suspension. The rear shocks are from Tec, and were originally intended for another project. And the front forks are a set of WPs from either a KTM 125 or 390 Duke (Paul’s not sure which).

Fitting the forks was a serendipitous process. First, the Ducati steering stem could be fitted to the KTM yokes with just a few mods. Then, it turned out that the steering stops on the frame still worked perfectly with the new front end.

1974 Ducati Scrambler 350 restomod by November Customs
Things got even better when Paul was mocking up the front wheel, and discovered that the diameter of the Ducati’s front axle matched the KTM forks perfectly. So he simply trimmed its length to match.

That also meant running the Scrambler’s original drum brake up front, so November shaved off the radial brake mounts on the forks, then refurbished them with new fluids and seals. A brace was made to lock the drum brakes, and to hold a small, custom-made fender.

1974 Ducati Scrambler 350 restomod by November Customs
For the rest of the project, Paul and Linda mixed restored original parts, with carefully selected upgrades. Both the taillight and headlight are original, but they were refreshed with NOS lenses. The taillight also had its plate mount trimmed off before being powder coated, and the front light was repainted and mounted on new brackets.

The cockpit consists of Renthal bars, replica Triumph levers and new cables. The speedo’s a new old style unit from Smiths. To keep things tidy, the switches were relocated to just below the seat, on the right side.

1974 Ducati Scrambler 350 restomod by November Customs
November also sourced and installed new footrest rubbers with Ducati logos molded into them. The tires are Firestone copies: “I know this will get haters saying stuff about them,” admits Paul, “but we like them, and after all we build bikes for ourselves first. We do actually have some enduro tires we can put on though, should we feel that way.”

The frame, swing arm and wheels were all powder-coated gloss black. And the bodywork was painted in an old Jaguar burgundy, complemented by some off-white panels, and original Ducati badges.

1974 Ducati Scrambler 350 restomod by November Customs
November Customs have struck a balance between customizing the Ducati, and still staying in touch with its origins. And that makes this one of the neatest restomods we’ve seen.

November Customs | Instagram | Images by Tony Jacobs

1974 Ducati Scrambler 350 restomod by November Customs