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Jigsaw pieces together a Scrambler Ducati custom

Scrambler Ducati custom by the Greek workshop Jigsaw
We reckon the Scrambler Ducati is one of the best-looking factory bikes around. And the healthy sales figures bear that out.

That makes it slightly tricky to modify. But the Greek shop Jigsaw Customs has just done a sterling job with a major bodywork swap and a select few smart mechanical mods.

Scrambler Ducati custom by the Greek workshop Jigsaw
Jigsaw is a family-run business just outside Athens, and part of a Yamaha dealership. But in the cooler winter months, they focus on restoring and customizing motorcycles.

This commission came from the folks at the local Ducati distributor, who were impressed by the XSR700 tracker that Jigsaw created a couple of years ago for the Yamaha Yard Built program. Randy Mamola took it for a ride, and it headlined the Yamaha stand at EICMA.

Scrambler Ducati custom by the Greek workshop Jigsaw
“Ducati asked for a project based on the Scrambler 800,” says shop boss Petros Chatzirodelis. “They left it up to us to decide what we wanted to build.”

Jigsaw bikes are deceptively simple: easy on the eye, and with flowing shapes. “Working on an Italian motorcycle is always difficult, though,” says Petros.

Scrambler Ducati custom by the Greek workshop Jigsaw
“Italians have design and style in their blood. And the Scrambler is already a naked motorcycle, with everything hidden under the fuel tank.”

Jigsaw’s signature is smooth monocoque bodywork. So they started by stripping all the factory plastics off the Scrambler—and the wheels too. Using a 3D design program, they created the curves for a sleek one-piece fiberglass body. A foam buck was cut using a CNC machine for testing and refinement.

Scrambler Ducati custom by the Greek workshop Jigsaw
Once Petros was certain it looked and fitted correctly, he cut a wooden mold and used that to lay down the fiberglass. The clever LED taillights are bent Plexiglas tubes inside silicone tubes, and look as good as a factory design.

Jigsaw have also dropped the front wheel down a size to 17 inches, to match the rear hoop. They’ve used a D.I.D. rim, and also installed a custom-made upper triple clamp, plus clip-on bars from the German specialist ABM.

Scrambler Ducati custom by the Greek workshop Jigsaw
ABM also supplied the mounts for a KOSO headlight and the brake levers, but Motogadget supplied the front turn front signals, grips and bar-end mirrors.

The Scrambler’s ECU is unusually difficult to interface with new controls, so Jigsaw have fitted the stock switches to the clip-ons. They have, however, hidden the ignition key switch on the frame.

Scrambler Ducati custom by the Greek workshop Jigsaw
Petros and his crew have also fabricated a new exhaust system, with simpler lines than the factory system, and terminated it with an HP Corse slip-on muffler—much smaller than the large stock unit.

It’s attached via a custom mount, and the footpegs and foot controls are custom too.

Scrambler Ducati custom by the Greek workshop Jigsaw
The whole effect is cool and understated, paring down the Scrambler’s already simple aesthetics to the barest minimum.

And in case you’re wondering, yes, that’s snow in Greece. The Mediterranean country was hit with record low temperatures last month, blanketing even the Acropolis with snow. The perfect backdrop for an ice-cool Ducati.

Jigsaw Customs | Facebook | Instagram | Photos by Xristos Kapnisis

Scrambler Ducati custom by the Greek workshop Jigsaw

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SS1000 Carbon: A rapid Ducati 900 SS from Moscow

Ducati 900 SS cafe racer by Birdie Customs of Moscow
We don’t see many customs from Russia. But Moscow-based Birdie Customs and their founder Ilya are doing their best to remedy that, with a slow but steady stream of classy performance customs.

Birdie’s Ducati 900 SS knocked us out a year ago, and they’ve just returned with an even faster 900 SS, built in a different style and taking on board lessons learnt with the previous Duc. It’s sleek and stylish, and there’s nothing else quite like it—especially in the Federation.

Ducati 900 SS cafe racer by Birdie Customs of Moscow
“Sadly, Russian custom culture is far behind the international community,” Ilya tells us. “Clients mostly ask for Harleys with long forks and engraving; customization of a Ducati or BMW R nineT ends with a catalog.”

“Bike EXIF has made us rethink our projects and create something new and much more ‘technological’.”

Ducati 900 SS cafe racer by Birdie Customs of Moscow
This bike is called ‘SS 1100 Carbon.’ Ilya and his crew started with the frame of a Ducati 900 SS i.e. from 1999 and little else—which complicated the build somewhat. But it did at least give them a clean sheet of paper.

“Our core idea was futurism—customized carbon parts, combined with Ducati superbike parts, the classic air-oil engine, and high-end electronic Motogadget components.”

Ducati 900 SS cafe racer by Birdie Customs of Moscow
The core of the bike is Ducati’s biggest air-oil engine, the Desmodue 1100. After squeezing it into the frame, Birdie grafted on Showa adjustable upside-down forks from an 848, using the bottom yoke from a 1098 and the upper yoke from a 999.

The heavily modified back end is now suspended with the monoshock from Monster 1100. “Based on our experience building the 900 SS ‘Red Alert’, we paid special attention to control and ergonomics,” says Ilya. The angle on this shock is less horizontal and likely to provide better bump absorption.

Ducati 900 SS cafe racer by Birdie Customs of Moscow
There’s an air of practicality around this build. “The wheels are from a Ducati 848,” Ilya says. “Initially, I wanted monobloc brakes—but after consultation with others, I realized that there was no point.”

“So I used the stock calipers from the 848, hooked them up to metal hoses, and used PT Performance Technology brake and clutch master cylinders.”

Ducati 900 SS cafe racer by Birdie Customs of Moscow
The Desmodue 1100 engine punches out around 95 hp in stock form, so Ilya has left the internals alone and freed up the breathing with a free-flowing K&N intake and a custom exhaust system with a pair of slender mufflers—no chunky end cans here.

He’s also installed a 1098R slipper clutch to avoid any dramas on mistimed downshifts

Ducati 900 SS cafe racer by Birdie Customs of Moscow
The mechanical boxes are all well and truly ticked, but it’s the completely custom bodywork that grabbed us first. Not least because it’s all carbon fiber, and makes an already light bike even lighter.

Unlike most carbon-based builds, the tank is ‘real’ and not a cover for another material. The low profile accentuates the trellis frame just perfectly. The wasp-like tail unit is even tinier, but caused more problems than anything else on this Ducati: “Surprisingly, it was this design that was the hardest,” Ilya reveals.

Ducati 900 SS cafe racer by Birdie Customs of Moscow
The frontal lighting and surrounding trim was designed in SolidWorks, and tested with polystyrene molds before the final shape was locked down. The headlight itself is a Xenon unit, also modeled in SolidWorks. Like the brake light, it was constructed using an acrylic casting.

Juice for the lighting comes from a Hypermotard wiring loom, which links a Ducati Performance ECU with a Motogadget m.unit control box and m.lock keyless ignition system. “When people hear that it can be hooked up to an iPhone for settings and diagnostics, they are shocked!”

Ducati 900 SS cafe racer by Birdie Customs of Moscow
The ECU has been retuned, but it was no easy task. “We encountered difficulties with changing the firmware of the ECU,” Ilya says. “So we analyzed the software and changed it ourselves, because no one in Moscow can do it right.”

The next steps are track testing, and tuning the ECU on the dyno to create track and city modes. Ilya’s planning to show the bike at World Ducati Week 2019, along with ‘an aggressive Scrambler’ with a similar carbon tank.

Our eyes will be peeled.

Birdie Customs Facebook | Instagram | Photos by Mikhail Kolotushkin

Ducati 900 SS cafe racer by Birdie Customs of Moscow

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Icy Fresh: the Impuls x BSTN Ducati 916 ‘Concord’

Custom Ducati inspired by the Air Jordan XI Concord
If you’re a sneaker freak, you’ll know all about the Air Jordan XI Concord. Designed by Tinker Hatfield, it’s part of the legend that surrounds basketball player Michael Jordon—and it’s also the most popular model in the iconic Air Jordan range.

Michael Jordan is a keen motorcyclist, and even backed a race team a few years ago. So it feels appropriate that the XI Concord has become the catalyst for a very striking new custom from Impuls of Germany.

Custom Ducati inspired by the Air Jordan XI Concord
The idea came from the German sportswear label and retailer BSTN, and it’s a real light bulb moment.

“Duki from BSTN approached us to build a motorcycle for the release of the Jordan XI Concord,” says Impuls main man Philipp Wulk. “There would be a video shoot, and we would have just two months for the whole build.”

Custom Ducati inspired by the Air Jordan XI Concord
Philipp suggested the Ducati 916 as the donor bike. “It was groundbreaking in its own field, as Michael Jordan was in his. So we bought a 1995 model—the same year the XI Concord was first released.”

To meet the deadline, Impuls 3D scanned the Ducati and its famously beautiful fairing at Volke in Munich, who worked on the data for a week. With Philipp’s help, the specialist NeQu then designed and digitally built a fuel tank, a metal fuel cell, a revamped fairing and the front lights.

Custom Ducati inspired by the Air Jordan XI Concord
The files went to Creabis in Munich for printing—a day before Philipp got married. While he was on a brief honeymoon in Paris, his garage partner Matthias started fabricating the metal parts: the rear frame, a base plate for the seat, and the exhaust tip.

He also detabbed the frame, built new mounting points, and built the tank out of flat sheets of metal.

Custom Ducati inspired by the Air Jordan XI Concord
With one month to go, the detail work started. The electronics came from Motogadget, Magura supplied HC3 radial master cylinders with adjustable levers, and ABM Steelflex lines were hooked up.

The engine was treated to a custom airbox and then coated white—something you don’t often see—and Impuls have also built a custom exhaust system with ceramic-coated manifolds.

Custom Ducati inspired by the Air Jordan XI Concord
A Huawei Mate 20 smartphone with a curved OLED display doubles up as a navigation system and GPS speedo: a Motogadget Motoscope Pro instrument acts as a tachometer.

Impuls have deliberately gone for mismatched wheels and tires. At the front, there’s a black carbon Rotobox RBX2 wheel with a Pirelli Rosso Corsa II tire. The powder coated white wheel at the back is a PVM 10-spoked alloy shod with a Pirelli Diablo slick.

Custom Ducati inspired by the Air Jordan XI Concord
“We wanted to get the sole pattern of the shoe integrated into the tire profile,” says Philipp. “A great idea, but a real headache. In the end, it was the last part we finished.”

A few parts of the original fairing remain, since the mounting mechanism of the Ducati 916 is “nearly perfect”—and Impuls did not want to change the essentials of the air intakes and outlets.

Custom Ducati inspired by the Air Jordan XI Concord
The paint is mainly black and white, with just a few hints of ‘Concord blue’ to match the shoe. It was shot by Rico Ulbricht, who bore the brunt of the tight deadline but did an excellent job.

“As soon as a part was not needed for two days it went to Rico,” says Philipp. “Some parts had to be done twice, because they got scratched during the build—including the tank and part of the fairing.”

Custom Ducati inspired by the Air Jordan XI Concord
It was time for night shifts in the final week. The metal fuel tank was done, but the fuel filter and fuel pump weren’t yet integrated. “On the 916, the fuel pump sits right at the back of the fuel tank—where the original tank has its maximum height, and ours is flat. You could imagine how hard this part was.”

With the deadline looming, BSTN introduced Impuls to Kruno Nakic (above), a skilled craftsman who handles all of BSTN’s custom leather needs. “He rebuilt the seat pan with us, and sourced the materials,” says Philipp. The seat uses black neoprene, four kinds of outdoor material, and white leather, and was put together in just two days.

Custom Ducati inspired by the Air Jordan XI Concord
The tank was sealed, tested to three bars of pressure, and the fuel pump fitted. Then Impuls built a taillight out of a ten cubic centimeter block of acrylic glass, with help from Fabian Gatermann—the artist who worked on the ‘K101’ bike that shot Impuls to fame.

Just before the cameras started rolling for the publicity shoot, Matthias built a splitter for the lower part of the fairing—to give the bike an even more aggressive stance. And Niko at Lasergravur München engraved the tire rubber and the rims.

Custom Ducati inspired by the Air Jordan XI Concord
In a world of often tenuous ‘brand collaborations,’ this one hits the mark for us. It’s a radical look, it’s built using cutting-edge tech, and you just know it’ll be a blast to ride.

Michael Jordan, we’re sure, would approve.

Impuls | Facebook | Instagram | BSTN product page | Images by Philipp Wulk, Filip Gorski and Stephan Bauer

Custom Ducati inspired by the Air Jordan XI Concord

Image by Stephan Bauer

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This Isle of Man 900 SS is the definitive Ducati restomod

This ex-Isle of Man 900 SS is the definitive Ducati restomod
In the automobile world, if you need a millimeter-perfect restoration or subtle upgrades to the icon in your garage, you go to guys like Classic Motor Cars, Zweimüller or François Sicard.

In the Ducati world, if you live in Europe and know your stuff, the name Harné Heuvelman is likely to be on your list. With the help of his son, Harné runs the workshop Back To Classics in the western Netherlands—and he can rebuild, redesign and remanufacture anything you need for a Borgo Panigale classic.

This ex-Isle of Man 900 SS is the definitive Ducati restomod
BTC’s latest showpiece is this 1978 Ducati 900 Super Sport, an NCR-fettled racer that began life as a privateer entry in the Isle of Man TT. It was originally delivered to Steve Wynne of Sports Motorcycles, a key figure in Mike Hailwood’s TT success.

Wynne sent the cylinder heads to NCR for a performance boost and conversion to twin-spark ignition. He also reinforced the frame around the headstock, fitted a new swingarm designed for longer suspension travel, and installed a set of (very early) Öhlins rear shocks.

This Isle of Man 900 SS is the definitive Ducati restomod
The bodywork was changed around the same time: there’s an aluminum long-range fuel tank and a proper racing seat. And there are plenty of other typical late 70s racing tweaks, including a stunning set of wide magnesium Campagnolo wheels.

Harné’s client raced the bike throughout the 1980s and early 90s, and then parked it up in his shed for 20 years. “Then he decided to have the Ducati brought back to its former glory,” Harné tells us.

This Isle of Man 900 SS is the definitive Ducati restomod
On arrival at the BTC workshop in the rural village of Bergambacht, it was time for a check-up. “The frame needed straightening—probably because it was in a minor crash—but this was easily fixed. We did have to make (and weld) a lot of the lugs though.”

The engine rebuild was a little trickier. “The bike had spent a lot of time on the racetrack, and many parts needed extra attention and in some cases replacement.”

This Isle of Man 900 SS is the definitive Ducati restomod
BTC rebuilt the crankshaft, and installed new Carrillo conrods. The Venolia pistons were matched to a new set of liners, bored and honed to the correct clearances.

The NCR-tuned cylinder heads were rebuilt, and tuned and flowed still further. A new exhaust system was made up from steel tube, and ceramic-coated inside and out.

This Isle of Man 900 SS is the definitive Ducati restomod
The suspension is resolutely stock however, even though it would probably have been easier to machine up some new triples and bolt on later-model forks.

“The rear Öhlins shocks were originally fitted in 1978,” says Harné. “We found out that Öhlins started up the same year, so these are very early units made by this company. We of course restored and rebuilt them completely.”

This Isle of Man 900 SS is the definitive Ducati restomod
The front suspension is the standard Marzocchi unit the bike raced with back in the day. This was also restored and rebuilt.

The aluminum fuel tank is the original too, but with the dents removed. The seat is an original brought back to its former glory, but the fenders and front fairing are new items.

This Isle of Man 900 SS is the definitive Ducati restomod
BTC pride themselves on being thorough, right down to x-raying the wheels to find cracks. They even manufactured and fitted a brand new gearbox. “The gearbox is our own product,” says Harné. “It’s a standard street 3-dog version of the original 6-dog gearbox.”

“We could have gone for a racing gearbox with different ratios, but decided not to—given the owner’s desire to be able to ride on the road as well.”

This Isle of Man 900 SS is the definitive Ducati restomod
Yes, this machine is road legal in the UK. It still has its original UK registration, so BTC made a few discreet changes while staying as close to a full racing bike as possible.

There’s now a bolt-on side stand, a Motogadget rev counter with digital speedometer readout, a tiny horn, and lighting.

This Isle of Man 900 SS is the definitive Ducati restomod
Those parts—and the incredible rosso paint—are pretty much the only ones that weren’t made in the BTC workshop. Everything else was done in-house for this 900, including all the machining, the engine building and the restoration of aged individual parts.

At forty years old, this Ducati TT icon is now in the prime of its life.

Thank goodness there are still people like Harné Heuvelman and his son in this world.

Back To Classics | Facebook | Instagram | Images by Ernst Klip.

This ex-Isle of Man 900 SS is the definitive Ducati restomod

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Motorworks’ Ducati 900: The SuperSport revival continues

Custom Ducati 900 SuperSport by The Motorworks
Ducati’s back catalog is littered with hits and misses. Consider the Ducati 900 SuperSport: the early 1990s version is a classic beauty; the early 2000s version, not so much.

Pierre Terblanche‘s 1998 revamp of the 900SS was an acquired taste, and hasn’t dated well. So it’s in no danger of becoming an overpriced collector’s item.

Custom Ducati 900 SuperSport by The Motorworks
For now, you can still pick one up for under $3,000 in the States, peel back the layers, and enjoy a custom bike with decent performance. Which is probably why so many Ducati 900SS projects have been creeping out of the woodwork lately.

This latest example comes out of Rochester, NY, and it’s the first Ducati build by Sean Pelletier, sole proprietor of The Motorworks.

Custom Ducati 900 SuperSport by The Motorworks
“I’ve historically built Japanese vintage bikes,” he explains, “but when I started playing with Italian v-twins, I fell in love with the way they make power and the no frills design. This was an exercise in reducing weight and seeing what I could build in-house.”

The donor was a 2001-model 900SS, with an older motor wedged in. And it was in a state. “The previous owner liked wheelies and hated routine maintenance,” explains Sean, “so it needed a thorough going-through.”

Custom Ducati 900 SuperSport by The Motorworks
Sean often calls in his friend Toby to help with engine work. Toby stripped the 900’s motor, inspected everything, and replaced anything that wasn’t within spec. “I got a lot of info from Bruce Meyers about those motors,” says Sean. “Things not in the shop manuals. So I would consider it a semi-blueprinted engine built to be ridden pretty hard.”

The cylinders were rebored and plated, and fitted with 94mm Pistal Racing pistons—pushing the displacement out to 944 cc. The guys also installed new valves, recut the seats, then installed a Barnett clutch assembly. They built covers for the clutch, belt and sprocket out of carbon, and ditched the air box in favor of a pair of pod filters.

Custom Ducati 900 SuperSport by The Motorworks
Sean didn’t wedge the hot-rodded motor back into the original frame though. Instead, he picked up a truly exotic upgrade: a Walt Siegl Leggero frame. “His shop is about five miles from where I grew up, and I went to high school with his lead fabricator. I visited, and was really impressed with how light and small the Leggero was.”

All that was needed now was a redesigned subframe to hold the tail section Sean planned to build. “I welded on two side frame mounts and brazed on some weld nuts and that was it,” he says. “Working with Walt’s frame was so much nicer than spending hours grinding pounds of steel tabs and mounts off stock frames.”

Custom Ducati 900 SuperSport by The Motorworks
Sean hooked the chassis up to a set of Suzuki GSX-R750 forks, using custom triples CNC machined in-house. The forks were resprung and fitted with Race Tech ‘Gold’ valves.

The 900SS’s stock Öhlins shock felt great out the box, so it was left alone. And the donor came with upgraded front brakes, so there was no need to swap those out either. Sean simply switched the master cylinders for Brembo units, to improve braking feel.

Custom Ducati 900 SuperSport by The Motorworks
All the bodywork is Sean’s handiwork—starting with the carbon fiber fairing and tail section. It’s the first time he’s shaped with carbon fiber, and that meant a steep learning curve. “To make nice, light parts, you need to build them in a flawless mold,” he explains.

Step one was to mock up the shapes with steel wire and a MIG welder (“sort of sketching in 3D”). Sean then took photos and measurements, used 3D software to create the final design, and CNC cut molds from high-density urethane foam. Then he coated the molds in primer, polished them, and shaped up a final set of molds from fiberglass. The carbon was then vacuum infused.

Custom Ducati 900 SuperSport by The Motorworks
“Aside from the design time,” says Sean, “building patterns this way is much faster than older techniques and hand carving. Ironically though, weeks before going to the 2017 Handbuilt Show, I got an itch that the front fairing wasn’t shaped the way it should be.

“I reworked the patterns with thickened bondo, wood carving tools and sandpaper, because I didn’t want to completely throw away what I already had done. So the bike is still a mix of old and new techniques.”

Custom Ducati 900 SuperSport by The Motorworks
Sean has way more experience bending metal, so he opted for aluminum for the tank. The metalwork was done with an English wheel that Sean built himself, along with a small electric power hammer and hand tools.

The number of one-off pieces on this Ducati is staggering. Sean machined up a whole stack of aluminum parts, including the gas cap, rear-set hangers, heel guards, muffler caps and fairing mount bracket.

Custom Ducati 900 SuperSport by The Motorworks
The taillight and license plate arrangement is custom too, and is kitted with lighting from Dime City Cycles. Then there’s that exhaust; hand-made stainless steel headers, flowing into hand-made mufflers, wrapped in carbon fiber with a high heat resin.

There’s a lot of practical thought too. The custom clip-ons can be adjusted up and down just by rotating them. And the foot controls were built with a locating pin, which can be moved to adjust the angle in 12-degree increments.

Custom Ducati 900 SuperSport by The Motorworks
The handlebar switches are also custom, with the throttle reel integrated into the right side cluster. And there’s an RFID keyless ignition from Motogadget integrated into the top tripe clamp. “If I can find something on the market that I really like, I use it without fail,” says Sean. “But when that doesn’t happen, I wind up spending (probably a bit too much) time making my own.”

The Ducati’s new speedo takes this philosophy to the extreme. Sean had a really specific look in mind—and couldn’t find something off-the-shelf to match it. So he built his own housing, designed the circuitry, and programmed an Arduino microcontroller kit to drive an analog needle and run the LCD display.

Custom Ducati 900 SuperSport by The Motorworks
Naturally, Sean tackled the upholstery and paint too. “I get to use this cool old Singer 29-4 treadle machine I got from my grandfather,” he says, “He used it to repair saddles and it works like a charm for thick vinyl and leather.”

“I also did the paint—there weren’t any available bike painters in town. My shop is hardly clean enough to do A-plus work, but at a pinch, I can do it—and wet sand and polish out any bugs that land in the clear.”

Custom Ducati 900 SuperSport by The Motorworks
It looks very good from where we’re standing. And apparently it goes well too—Sean’s been using it as both a show bike and a track day weapon.

“It’s quite a blast on the track,” he reports. “I love how well it handles, the light weight helps keep the speed up through corners and chicanes.

“I’m now planning on building a dedicated track bike based on this design, with a more developed engine and lighter weight. I estimate I can get the track bike down to less than 300lbs.”

Well…we’re waiting.

Images by Michael Hanlon

Custom Ducati 900 SuperSport by The Motorworks

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In The Raw: Simone Conti’s Ducati cafe fighter

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
Most cultures have their own versions of Parkinson’s Law: “Work expands to fill the time available.” It’s especially applicable when building a bike, because without a brief, things tend to veer off course—or take years to complete.

Simone Conti knows this well. He became well acquainted with the Law while customizing this Ducati SuperSport, but the incredible result was worth the pain.

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
Simone’s not a professional builder in the strictest sense—though he hopes to be, one day. For now, he works in his family’s ceramic filter business in Sassuolo, near Modena in Italy, and wrenches in his spare time in his brother’s workshop.

He’s completed six builds so far under the banner of Simone Conti Motorcycles (or ‘SCM’), and four more currently on the bench. But he’s built this Ducati for himself.

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
The donor was a 2003 Ducati SuperSport 1000 DS, bought specifically for this project. The original idea was to create a classic café racer, but somewhere between Simone’s original sketches and his cardboard mockups, it morphed into the futuristic café-fighter you see here.

“Before I build,” says Simone, “I always make a small drawing with pencil and paper. But nine times out of ten, I change the idea.” You can almost see the Italian shrug.

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
All the Ducati’s bodywork is now custom—from the fairing and front fender to the tank and tail. Simone has fashioned the aggressive ‘cafe fighter’ curves from aluminum, using classic metal-shaping techniques with hammers and an English wheel.

There’s some trick detailing going on too. The headlight cutouts up front are reminiscent of current sport bikes, and are equipped with low-profile LED strips. There’s a similar treatment at the back, with a pair of taillight LEDs poking out through the grooves cut into the tail section.

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
Simone adapted a windshield from another Ducati to fit his fairing. The fuel tank’s been designed to sit over the original airbox, so there was no need to remove or modify it. It’s been kitted with the gas cap from a Ducati 1098.

The tail section is perched on a custom-built subframe—made with a trellis design that complements the SuperSport’s main frame. Up top is a bare-bones saddle, amplifying the bike’s racer appeal.

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
Moving to the suspension, Simone has plugged a set of Ducati 998 forks into custom triples. Since the SuperSport came stock with an Öhlins rear shock, he’s left that alone. But he did redesign the swing arm, to make space for wider rubber and give it a boxier vibe.

A wheel swap was on the cards, but Simone had trouble fitting the Alpina Carbon Pro Matrix rims he had set aside. So he kept the SuperSport’s OEM wheels—but upgraded the brakes with Brembo bits. It wasn’t a simple plug-n-play job either; the new swing arm design meant that a custom mount had to be fabbed up for the rear brake.

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
If you’re wondering what that belly-pan under the bike is for: it’s the exhaust, and one of our favorite features on this build. Simone fabricated a box silencer out of aluminum, then built an intricate two-into-one stainless steel header arrangement, flowing into it.

We’re betting it sounds fantastic, and it also hints at the under-the-hood work. This SuperSport’s been bumped up to 1,100 cc, and upgraded with a new controller and a slipper clutch. So it goes like stink.

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
There’s also a full complement of carbon engine covers, and an open clutch cover from EVR. You might also spot a carbon snorkel; it came off a race-spec Ducati SuperSport, and was altered to work here.

Simone’s sprinkled the SuperSport with some tasty off-the-shelf ‘go fast’ bits too. The grips, bar-end mirrors and fluid reservoirs are all from Rizoma.

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter
Other than a splash of black on the subframe and swing arm, the red-framed Duc is devoid of paint and graphics. Which is just perfetto.

With Simone’s magnificent metalwork on full display, no-one will mistake this for a stock sportbike out on the autostrada.

Simone Conti Motorcycles Facebook | Instagram

Simone Conti’s Ducati SuperSport 1000 DS cafe fighter

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Rough Crafts builds the Monster café that Ducati won’t

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
As everyone keeps saying, Ducati has missed a trick by not having a contemporary SportClassic in its range. Rough Crafts is here to show us what could be done, with this superb Ducati Monster-based café racer.

It doesn’t quite cut the same silhouette as the original SportClassic. But according to Rough Crafts’ Winston Yeh, that was never the point. Drawing inspiration from the half-faired Paul Smart version of the iconic Duc, he set out to re-interpret rather than replicate it.

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
The result is modern realization of the SportClassic, infused with that signature Rough Crafts style. It’s a gutsy move, but we’ve yet to see Winston put a foot wrong. The Taiwanese customizer has impeccable taste and a keen eye—and both have been put to good use here.

The starting point was a 2016-model Monster 1200 S. “I’ve been a secret Monster fan since I can remember,” he tells us. “That sexy trellis frame with the narrow L-twin motor—it’s the ultimate street bike.”

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
“When Ducati released the new Monster design in 2014, I fell in love again. I know most Ducati fans think the original Monster is the most iconic, but the 2014 version—with the engine acting as a stressed member and only a simple trellis frame on either side of it…it screams ‘customize me!’”

Winston’s client handed the Monster over with an open brief. So he immediately jumped at the opportunity to build the café racer he was envisioning.

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
“The SportClassic has been discontinued for years,” he says, “and Ducati has had nothing similar since, not counting the Ducati Scrambler Café Racer.”

“They’ve become collectables and desirable for many people around the world. The challenge I set myself was to create that same kind of desire in a one-off build.”

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
Collaborating with his local network of carefully selected craftsmen, Winston tore into the Ducati. It’s now sporting all-new, hand-formed aluminum bodywork—from the bikini fairing to the scalloped tank and tail.

The fairing is mounted to the tank, with additional bracing coming from a custom-made bracket bolted into the steering neck. There’s a small rectangular LED embedded in the front, and the windscreen is actually a BMW R nineT Racer part.

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
Out back, the new tail section sits perched on an elegant bolt-on subframe. “With only a tiny computer under the seat, remaking the subframe on a Monster is a breeze,” explains Winston. “There’s nothing to be hidden or tucked away, and even the battery is mounted by the swingarm.”

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
This heavily redesigned Monster isn’t all about the show though: there’s a subtle sprinkling of custom parts and visual tricks throughout.

A top clamp from Performance Parts in Germany now grips the chunky 48mm Öhlins forks, which have been blacked-out to suit the signature Rough Crafts aesthetics.

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
The six-spoke wheels are a set of 17” alloy units from Wukawa Industry, made to Rough Crafts’ own design. They’re wrapped in Pirelli Phantom Sportscomp rubber: a tire that hides modern tech under a classic tread pattern.

The rear brake is stock, but the front Brembo calipers have been swapped out for sharper-looking Beringer items.

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
Winston’s also added a slipper clutch from STM, a featherweight hard anodized rear sprocket from AEM Factory, and an air filter from Sprint Filter.

The exhaust headers are stock, but they now terminate in a pair of gorgeous stainless steel mufflers, built to spec by local specialist Banei Racing. (“He’s an OG in the Taiwanese motorcycle scene.”) The mufflers are finished off with a pair of Rough Crafts end caps.

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
There’s carbon trim on the radiator, ignition and rear fender, all from CNC Racing. Rounding out the parts package are beautiful Japanese-made Aella foot controls, and a Rough Crafts fuel cap.

In the cockpit, Winston’s kept the stock gauge, but it’s been shifted slightly, and encased in a carbon fiber cover from Carbon World. Falling easily to hand are Performance Parts clip-ons, Beringer controls, and Motogadget grips and bar-end turn signals.

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
The Rough Crafts aesthetic usually involves a lot of black, but Winston picked a denim-style blue hue this time around, earning the Monster the nickname, ‘Indigo Flyer.’ Air Runner laid it down, with silver striping to accentuate the bike’s new contours.

Zoom in, and you’ll notice a silver carbon fiber-like effect on the striping.

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
“Don’t ask me why I used the blue,” Winston laughs. “During fabrication, I just ‘felt’ that color combo. A greyish matte blue, with a silver fiber line instead of just silver leaf, and Kingsman’s hand dyed brown seat. It’s a classic Italian look, but with a modern twist.”

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts
We’re suckers for the SportClassic’s iconic, swooping contours. But as a Ducati café racer for the next generation, we reckon the Rough Crafts Monster is a dead cert.

Rough Crafts Facebook | Instagram | Store | Photos by JL Photography

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts

Credits Upholstery: Kingsman Seat | Paint: Air Runner Custom Paint | Chroming/Plating: Anodizing | Assembly: Ameuro Motors | Fabrication/metal shaping: MS Pro

Indigo Flyer: A Ducati Monster 1200 S cafe racer by Rough Crafts

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BikeExif cafe racer Custom Motorcycle Shop Ducati Ducati 900 SS Ducati cafe racer Lossa Engineering Other Motorcycle Blogs

Caffè Nero: Lossa Engineering’s Ducati 900SS

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
Jay LaRossa is one of those guys who was probably born with copper grease under his fingernails. His parents ran motorcycle dealerships, and as a kid he spent his weekends at racetracks and motor shows.

After a stint building hot rods and custom trucks for export around the world, Jay returned to his first love: two wheels. Since 2007 he’s been running Lossa Engineering in Signal Hill, California—and carving out a rep for fast, focused customs designed more for performance than posing. Like this highly tuned and very rapid Ducati 900SS.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
Like many of the best custom builds, this amazing 900SS was years in the making. Customer builds and not one but two battles against cancer got in the way. But it’s been worth the wait.

“I bought this 1991 Ducati in 2009 from a guy who had powder coated the frame and wheels, but couldn’t figure out a few things,” says Jay. “I scooped it up dirt-cheap.”

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
Jay quickly fixed the stuff the previous owner couldn’t, but 300 miles later, the motor said arrivederci. So Jay pulled it out of the frame and called up Ducati guru Scott at Motorservizio. They split the cases, and Jay prepped and painted the whole engine black before Scott re-assembled it.

Scott gave the cylinders new Nikasil coatings before slotting in a pair of high compression pistons. He also ported and polished the heads, fitted oversized valves, and ‘degreed’ the cam. Even more power comes from new Dell’Orto 38mm carbs and Malossi intakes.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
Scott then put it all back together with APE heavy-duty cylinder studs (wise move) and an STM crankcase breather.

The transmission has been upgraded as well, to fix another known 900SS weak point. The goodies include a Nichols lightened flywheel for an instant horsepower boost, an STM clutch slave cylinder, and a billet clutch basket and race clutch from Barnett.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
The final touch was to discreetly move the oil cooler toward the top valve cover, and reconnect it with custom oil lines.

The motor was fresh and ready for action, but sat out of the bike for about three years. “I moved into my new shop, and just stuffed it upstairs,” says Jay. “Then I started to miss this bike: I’ve had a handful of Ducatis, but I really loved this one.”

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
After battling cancer for the second time in the midst of running his own business, Jay decided it was time to build the 900SS into a proper high performance beast. “I knew it had to have a full Öhlins setup, like any proper Ducati should,” he says.

“I scored a 999 front end and bought a new Öhlins rear reservoir shock and steering damper.” The forks are anodized for a more low-ley look than the usual gold.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
The front end had a 1” stem, longer than the factory 900 stem, so Jay made a jig and machined a new lower cup for the frame. He TIG welded it in with a new steering stop, and sourced the proper tapered head bearings.

Some 900SS frames are prone to cracking up front, so Jay welded in a Nichols frame gusset kit too. Then he scored a set of Ducati Sport Classic spoked wheels, mocked the bike up with them, installed the suspension, and squeezed in the motor.

And then the Ducati sat for another three years.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
Fast forward to 2018, and Kevin Dunworth called up Jay about The Golden Bolt show: a winner takes all event, with three pro judges, a $25,000 prize and only 25 entered bikes.

It was the motivation Jay needed. With just two months to finish the Ducati, he whipped out the grinder and chopped off the whole back of the frame, reconfiguring it to be slimmer and cleaner than the factory item.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
“I MIG welded the new tubing to match the Ducati factory welds, hopefully to impress Mark Prosser—who was judging welding and fabrication.”

Ian Halcott from Twinline Motorcycles is a good friend of Jay’s, and flew down to help make a one-off tank and tail section out of aluminum. “He came up with a design to mimic the old Ducati Imola race bikes,” says Jay.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
“We grafted the stock 900SS gas cap ring into the top of the tank, and sculpted it around the top triple-mounted Öhlins steering stabilizer. He left after three days of long, hard work beating the aluminum into submission!”

Jay then hid the coils and electrics under that tank: “I wanted the least bit of wiring on the bike, and none of it visible.”

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
The paint mimics the old bass boat flake style that the old Imola race bikes used. Jay usually prefers his bikes with heavy flake, but on the Ducati he’s restricted the effect to the frame.

Clary’s Custom Colors applied the flake, and then a gloss black for the bodywork—plus a stripe using the colors of the Italian flag. He also downplayed the 1990s carbon fiber elements with another coat of black. Revs Custom Upholstery created a seat to match, using a subtle black suede.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
While he was going over the top with this build, Jay decided he needed titanium bolts everywhere. After emptying his pockets of $1,500, every bolt he could replace was sporting the pretty sheen of precious metal.

Jay now puts Beringer brakes on all his personal bikes, and for the 900SS he’s chosen the black Aerotec six-piston calipers up front and a four-piston setup out back, with gold stainless rotors. (Since this bike is a mash up of different Ducati parts, he had to custom space all the wheels and calipers.)

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
Unlike most customs, this 900SS is set up for track as well as road use. So there’s safety wiring everywhere, right down to the brake calipers and axle bolts. Then Evan at Iron Cobras Fabrication hand made the 2-into-1 exhaust with a GP-style muffler.

The electrics consist of Dyna coils, aftermarket igniters, an Antigravity 16-cell battery, and a gauge and a RFID m.lock unit from Motogadget. The wiring harness is new and made from scratch.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
Everything on this machine is top quality. The grips and brake lever guard are from Rizoma, the clip-ons are LSL, and the rearsets are Woodcraft. There’s a SpeedyMoto top triple clamp, CNC machined out of billet 6061 aluminum. And to keep all this precious componentry safe, the anodized wheels are shod with a set of sticky Dunlop Q4 Sportmax tires.

Jay made it to the Golden Bolt Show at the last minute, with only just enough time for a few passes up and down his street for testing.

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering
“I didn’t win,” he shrugs. “But I met a bunch of good people. Miguel Galluzzi was the third judge, and I believe the only one who really got what this bike was about.”

Well, we ‘get it.’ Totalmente.

Lossa Engineering | Facebook | Instagram | Images by Paul Rivera

Caffè Nero: A Ducati 900SS cafe racer from Lossa Engineering

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BikeExif cafe racer Custom Motorcycles Ducati Ducati 848 Ducati cafe racer Other Motorcycle Blogs

Can-Am Cafe: A Ducati 848 with dual nationality

Can-Am Cafe Racer: A 2008 Ducati 848 with dual nationality
If the name Mike Salek sounds familiar to you, you’ve probably been with us for the long haul. Because seven years ago, when retro Honda CB café racers were all the rage, Mike built an incredible example of the type that melted our servers. Then all went quiet.

A few days ago, Mike got back in touch. “It was about time I built something else, after my CB made such a splash,” he tells us. And so we have this very sporty Ducati 848 cafe fighter, built in two countries.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
Mike runs a company that makes pumps for the oil and gas industries. He regularly makes the 1,500-mile trip between Calgary in Canada and Palm Springs in the USA—but he doesn’t let the travel get in the way of bike building.

“It seemed logical to fly it back and forth, since there are so many amazing resources in Southern California,” he explains.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
It helps that the Ducati is stripped down to the basics. “I wanted to make a lightweight modern cafe racer that wasn’t black, white, or silver,” says Mike. “I feel like all I see these days is colorless bikes.”

He started out with a lightly used 2008 Ducati 848: a 168 kilo (370 lb) pocket rocket that delivers a mighty 116 rwhp when it leaves the factory. But Mike has been riding and racing bikes for nearly three decades now, so he went in search of even more power.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
The desmodromic L-twin is now hooked up to a Power Commander, which takes advantage of the modified airbox and K&N filter.

There’s also a custom exhaust with a stubby muffler from MotoGP suppliers SC Project. We’re guessing the sound levels are pretty high.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
At his shop in Canada, Mike stripped the 848 down to the frame, de-tabbed it, and cut off everything that wasn’t needed. “Then I packed up the Ducati and flew it with me to Palm Springs,” he says. “Along with all the parts I needed to make it a roller.”

One essential part that didn’t exist at the time was the tail section. There are quite a few customized Ducatis floating around these days with off-the-shelf fiberglass units, but those don’t appeal to Mike.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
“I just figured I could do it better,” he says. “I wanted a bespoke, hand-formed alloy tail section.”

Mike knew exactly the man for the job: the gifted coachbuilder David Martinez of Martinez Industries. Together, they sketched out an elongated design that runs underneath the seat.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
The tail section, seat, and tank are removable, as one piece. “Just like the older Ducati 999 and 749 were designed, for easier servicing,” Mike says. “After all, it is an Italian bike—so it will always need some kind of work!”

Then Mike called up David Jameson at the Little Shop of Kustoms in Palm Springs, and they designed the flawless custom paintwork. The minty green is a Porsche 964 color, overlaid with an ice pearl and subtle metal flake. (Plus “over the top attention to detail by David.”)

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
The frame and wheels went to Next Level powder coating in Yucca Valley, where they were baked in a light satin gray to complement the delicious paint.

Then Mike packed it all up again, and put the bike back onto the plane, ready for countless hours of careful assembly in Calgary.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
He’s added custom carbon fiber panels to enclose the underside of the trellis subframe, and sprinkled the rest of the 848 with matt carbon fiber trim parts.

The 848 now rides on a set of sticky Pirelli Diablo Superbike slicks, with control upgrades to match. Thanks to Ryan Taylor of Taylor Racing in Calgary, the bars and fluid reservoirs are from a Ducati 999. “They sit even with the upper triple, while the stock ones sat a few inches above the triple,” Mike explains.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality
Eagle eyes will also note the simple 6″ headlight clamped by LSL headlight mounts, CRG levers, and custom speedo mount with a carbon fiber cover. The wiring harness has been stripped down, shortened, rewrapped and tucked away.

Can-Am Cafe Racer: A custom 2008 Ducati 848 with dual nationality

We reckon Mike’s Ducati looks even better than the 848 Streetfighter that Bologna released in 2011. It’s simple, clean and focused—the perfect example of the modern ‘cafe fighter’ genre?

Bike and images by Mike Salek | Fabrication by David Martinez | Paint by David Jameson | Parts by Ryan Taylor

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BikeExif cafe racer Custom Motorcycles Ducati Ducati cafe racer Other Motorcycle Blogs

Doppelgänger: Kaspeed’s Ducati track day SuperSport

Ducati SuperSport 1000DS built for track days
Custom motorcycles are supposed to be one-offs: unique creations that make a statement about the owner or builder. Making a direct copy of someone else’s work is a no-no.

But over the years, we’ve heard tales of established builders being asked to replicate another custom bike. The answer is invariably no—and some builders won’t even replicate one of their own previous designs.

Ducati SuperSport 1000DS built for track days
Jimmy Dressel from Germany’s Kaspeed found himself in this awkward situation. One of his clients had fallen in love with the Ducati racer built by Belgium’s Deep Creek Cycleworks.

The client already had a 750SS cafe racer built by Jimmy and his twin brother and father. Now he wanted a retro racer suitable for the track days at his local circuit—the Red Bull Ring in Austria.

Ducati SuperSport 1000DS built for track days
So Jimmy emailed Kris at Deep Creek and sent him a rendering of what Kaspeed was proposing to build. “Kris was happy to hear about this,” says Jimmy. “He encouraged us to do the build, and was eager to see the result. “

“I find it really cool and a win-win situation to have such a nice feedback from a fellow builder. I suppose Belgians are just nice people altogether!”

Ducati SuperSport 1000DS built for track days
A 2005-spec SuperSport 1000DS was soon on the bench in Kapeed’s workshop, tucked away in the small of Glauchau, Saxony. With the best part of 90 hp on tap, Showa adjustable USD forks and a six-speed ‘box, the Ducati would offer plenty of thrills on the track.

To err on the prudent side, Jimmy and the crew stripped the bike down. The SOHC twin was refreshed and given a clean coat of high-temp powder.

Ducati SuperSport 1000DS built for track days
Then it was hooked up to a pair of stubby race-spec LeoVince LV-10 Black Edition mufflers. Custom, removable dB killers help keep the bike road legal.

The rear part of the SuperSport frame was tightened up—shortened, detabbed, and fitted with a simple loop. Then the complete trellis was sent away to a specialist for a fresh coat of gold powder.

Ducati SuperSport 1000DS built for track days
Sitting atop the new frame is a hand built seat unit shaped from scratch—laid up with a mix of carbon fiber, Kevlar and fiberglass, and finished with an integrated taillight. An expert local upholsterer crafted the neat, factory-quality black leather seat.

Right ahead is the tank from carburetor-era 900SS, with a 900SS race fairing leading the way. A pair of tiny Shin-Yo ellipsoid headlights, just 38mm in diameter, are flushed into the fiberglass.

Ducati SuperSport 1000DS built for track days
After coating most of the hard parts in a matt black powder, Kaspeed painted the Ducati in-house, giving it a design that echoes the white, fir green and-gold of Deep Creek’s 900ie-powered racer.

Kaspeed’s gold is a little more to the fore, and they’ve left off the race numbers that are on the fairing of the Belgian bike. It’ll certainly stand out on track days, with a hard-edged 90s endurance racer vibe.

Ducati SuperSport 1000DS built for track days
Jimmy and his family of helpers spent about 200 man-hours on the Ducati, and it shows. “I think details matter a lot to the overall ‘feel’ for the customer,” he says. “Even if he doesn’t notice it as much as we do.”

We’re sure Kaspeed’s client will appreciate the quality of this build—and the tactful way Jimmy handled the relationship with Deep Creek. But after all that work, we just hope he doesn’t bin it on the first corner at the track …

Kaspeed Custom Motorcycles | Facebook | Instagram | Images by Jimmy Dressel

Ducati SuperSport 1000DS built for track days