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Not your typical custom: A Kawasaki ER-6n from France

Custom Kawasaki ER6n from Duke Motorcycles
Every time I consider getting myself a super-sensible daily runner, the Kawasaki ER-6n pops up on my radar. It’s cheap, makes decent power and handles well. Smiles for dollars, it’s hard to beat…if you don’t mind the looks.

Given the limited pool of ‘acceptable’ custom donors these days, the ER-6n is not a bike you often see. But Lionel at Duke Motorcycles in Nice, France, is a believer. Until recently, his commuter bike was a white 2011-model ER-6n. Then he bought a Ducati Monster 600—and wondered what to do with his middleweight naked Ninja.

Custom Kawasaki ER6n from Duke Motorcycles
Lionel dragged the ER-6n onto the bench to service it, clean it up, and figure out his next move. Then, while waiting for the oil to drain out, he started tidying up his workshop. In no time he’d dug out a set of handlebars, some tires and a speedo—enough to make a good start on a custom.

An hour later, all that was left on the worktable was the frame and motor. And Lionel started transforming his commuter bike into the aggressive street fighter you’re looking at now.

Custom Kawasaki ER6n from Duke Motorcycles
The first changes were all hidden tweaks. He removed the airbox, then fitted a set of pod filters. He also installed a Lithium-ion battery, and relocated a bunch of electrical components.

The ER-6n’s radical bodywork is a mix of custom and OEM bits. Lionel liked the tank, side panels and belly pan—so he kept those. But he ditched the bulky seat unit, fabricating a sharper aluminum piece to fit in its place.

Custom Kawasaki ER6n from Duke Motorcycles
It sits on a custom-built subframe, and is capped off with an Alcantara saddle, upholstered by NMB Design. The stitching pattern is mimicked on the underside of the tailpiece, where Lionel also built in a red LED, with tiny holes for the light to poke through. It’s not the official tail light though—that’s further down, on the custom-made license plate bracket.

Custom Kawasaki ER6n from Duke Motorcycles
There’s more metalwork up front—notably a new headlight cowl with integrated fork guards. And an LED covered by a striking aluminum grill. Both the custom front and back ends were shaped to complement the stock bits, resulting in a fluid design throughout the bike.

Custom Kawasaki ER6n from Duke Motorcycles
That headlight grill is also a nod to the Bugatti Veyron. It’s a weird connection, but Lionel’s always liked the thousand-horsepower French supercar, and it spoke to the futuristic style that he was going for.

It’s also where he got the Kawasaki’s new livery from: the white and blue is a riff on Bugatti’s ‘white gold’ scheme. Lionel executed the paint himself, then redid the cylinder heads, crank cases and rear shock spring to match—and even the wheels.

Custom Kawasaki ER6n from Duke Motorcycles
The Kawasaki’s suspension and brakes perform well enough out the box, so Lionel left them alone. He did refresh the brakes though, and upgraded the system with new braided hoses. The tires are Continental TKC80s.

Up top are a set of CNC Racing handlebars, new grips, a Koso dial, and a single bar-end mirror from Highsider. Lionel shortened the OEM levers, then engraved his logo into them. The bike’s also sporting new rearsets from Valter Moto.

Custom Kawasaki ER6n from Duke Motorcycles
A new silencer from the Italian company Giannelli rounds out the package. It’s mounted on the stock headers, and yes—they’re wrapped in titanium pipe wrap. (But it’s such a neat job, we’re letting Lionel off the hook).

Street fighters aren’t usually our thing, but Lionel’s ER-6n hits all the right notes. And since even the most jaded of moto journalists tend to laud the naked Ninja as a rock-solid best buy, maybe it’s time we all started scanning the classifieds …

Duke Motorcycles | Facebook | Instagram | Images by Julien Giauffret

Custom Kawasaki ER6n from Duke Motorcycles

Custom Kawasaki ER6n from Duke Motorcycles

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Custom Bikes Of The Week: 24 March, 2019

The best cafe racers and customs from around the web.
This week’s all about Yamaha, with a veritable squadron of cool customs from every genre—including a new SR500 from Shinya Kimura. There’s also a very cool Guzzi Le Mans sneaking in from Italy. Let us know which one you’d ride home, because we can’t decide.

Moto Guzzi Le Mans III by Ruote Fiere
Moto Guzzi Le Mans III by Ruote Fiere Chris is far more of a Guzzista than I am, but even I can’t resist the charms of this peculiar—yet alluring—Le Mans. It’s the work of Davide Caforio over at Ruote Fiere in Italy, who’s masterfully blended a pseudo-endurance look with some sweet engineering.

This Le Mans is packing a 1,100 cc square barrel motor, Dell’Orto PHM 40 mm carbs and a beefy stainless steel exhaust system. Adding to the list are a Silent Hektik ignition system housed in a Mandello Racing timing case, a lighter flywheel, and a Ram Racing machined clutch. Oh, and a custom oil cooler too.

Moto Guzzi Le Mans III by Ruote Fiere
Davide’s fiddled with the geometry too, with a steeper head angle, and a pair of 45 mm Marzocchi forks in billet triples. The rear shocks are by off-road car gurus, Oram, and feature Öhlins bits inside. Three-spoke alloy wheels from Italian firm EPM are controlled by a custom braking system, pieced together from multiple sources.

The bodywork’s a masterclass in motorcycle Tetris too. A one-piece composite tank and tail unit covers a fuel cell and a whole bunch of working bits. And there’s a Leo Vince silencer hiding inside that splendid aluminum belly pan. And that’s just the tip of the iceberg—our friends over at The Bike Shed have the full skinny. [More]

Yamaha WR450F by Le Motographe
Yamaha WR450F by Le Motographe Yamaha’s WR450F is an off-road weapon of note…but can it custom? French Workshop Le Motographe, says oui. When their American client asked for a street legal, off-road custom, the Le Motographe team of Jerome and Yvan went wild.

They redesigned the enduro with a hand-built exoskeleton, for a radically different aesthetic. There’s a hand-made tank sitting inside the frame, with a red leather seat and a custom rear fender. The airbox and exhaust are one-offs too, and the guys even shed a little extra weight, with a Lithium-ion battery.

Yamaha WR450F by Le Motographe
The changes have resulted in 10 kg weight loss, and a 5 hp boost in power. And Le Motographe have tuned the suspension too, specific to their customer’s weight. So even though this WR450F looks hella quirky, it should be bananas to ride.

What’s more, Jerome and Yvan have a couple more of these in the works. They’re almost done with a supermotard version, and there’s a flat track version planned next. [More]

Yamaha XJR1300 by Wrench Kings
Yamaha XJR1300 by Wrench Kings The XJR1300 is one of the last true modern UJMs. This 1999 specimen has all the muscular goodness of the stocker, ramped up with a huge hit of classic racer style. And we have Dutch shop Wrench Kings to thank for that.

Wrench Kings took the big Japanese four, and re-dressed it in hand-formed aluminum bodywork from The Custom Factory. Then they treated to a livery straight out of the 70s. The tail sits on a custom subframe, the seat’s wrapped in leather, and there’s an LED tail light neatly mounted out back.

Yamaha XJR1300 by Wrench Kings
The team also installed Tarozzi foot controls and clip-ons, new switches, Brembo master cylinders and Daytona clocks. There’s a full complement of Motogadget-ry too, and bits like the frame and wheels have been powder coated.

The airbox has been replaced by a row of pod filters, and the twin exhausts are from Cobra. But this wasn’t some half-assed hop up—the bike’s been properly tuned on the dyno. Numbers now sit at 127 hp and 130 Nm at the back wheel…so this XJR goes as good as it looks. [More]

Yamaha XT250 by Mokka Cycles
Yamaha XT250 by Mokka Cycles Budapest shop Mokka Cycles have a knack for building svelte, cute off-roaders. This little XT is one of their best yet—loaded with everything you need, and nothing you don’t.

It’s a 1982-model XT250; a punchy little enduro with no electric starter, and therefore no battery. Mokka took full advantage of this, trimming the Yamaha right down to the basics. But don’t let its unassuming looks deceive you—every nut and bolt on this XT’s been touched.

Yamaha XT250 by Mokka Cycles
There’s a custom subframe and seat, custom aluminum fenders, and a clean, high-mounted stainless exhaust system. The front wheel’s been swapped from a 21” to a 19” rim, for a more balanced stance. Classic motocross bars, Mokka switches and Ceriani headlight ears round out the package.

The paint is super-classy too—a riff on Yamaha’s liveries from back in the day. Mokka tell us that all they wanted to do, was build the bike they reckon Yamaha should be selling today. An OEM retro 250 cc enduro? Count us in!

Yamaha SR500 by Chabott Engineering
Yamaha SR500 by Chabott Engineering Shinya Kimura over at Chabott Engineering in California has made a name for himself as a master metal shaper. His motorcycles have a raw, asymmetrical feel—like they creeped out of his mind directly into metal.

This SR500 has all the hallmarks of a classic Chabott build. Even though the individual shapes seem random, there’s a harmonious flow going on from front to back. Everything’s hand-made, from the elongated fairing, right through to the straight-through exhaust in the tail.

Yamaha SR500 by Chabott Engineering
The donor’s actually a 1978 SR500 frame, with a 2018 SR400 motor wedged in. Shinya rebuilt the motor with a new piston and camshaft, then added a Keihin CR carb and Honda XR250 oil cooler. There’s also a Kawasaki KX250 swing arm, Works Performance shocks and Dunstall forks.

The rear brake’s from a XS650, the front brake’s from a 1969 Yamaha TD3 racer, and the wheels have been shrunk to 16”. I was lucky enough to see this alluring machine in the flesh at the Mooneyes show in Japan…my favourite bit? That bizarre trio of headlights. [More]

Yamaha SR500 by Chabott Engineering

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Noise Cycle’s rad Street Rod 750 tracker gets a revamp

A Street Rod 750 Hooligan racer by Noise Cycles
In the world of professional motorcycle racing, development is a constant grind.

Hooligan flat track racing is the same. But here, the upgrades are done by racers and builders on tight budgets. Not massive teams of engineers with eighteen-wheeler trucks full of SnapOn tools.

A Street Rod 750 Hooligan racer by Noise Cycles
So we’re fascinated by the way Scott ‘T-Bone’ Jones of Noise Cycles has rebuilt his fire-breathing Street Rod 750 tracker. It’s the same 2017-spec XG750M he raced with last year—but it’s evolved radically since then.

As the season ended, Scott and teammate Brandon ‘Gonz’ Gonzalez had a clear idea of how to build a better racer…so they did.

A Street Rod 750 Hooligan racer by Noise Cycles
“The concept for this year was to make a functioning bike,” Gonz tells us. “This meant making the bike narrower.”

“The last version paid homage to the XR1000, but in doing so the bike ended up wider than what was ideal to race with. The exhaust sat high and wide, to the point where it was uncomfortable to ride. That had to change.”

A Street Rod 750 Hooligan racer by Noise Cycles
The initial idea was to build a new one-piece body, out of fiberglass. But after taking inspiration from pro flat track and supercross, the guys started wondering if they could simply adapt a set of motocross panels to fit the Street Rod.

“Our friends at SMCO happened to have a Husqvarna FC450, which is my favorite motocross bike” says Gonz. “So we borrowed their plastics to test fit.”

A Street Rod 750 Hooligan racer by Noise Cycles
The fit, amazingly, was close to perfect. So Noise acquired their own set, and massaged it to fit—fabricating mounts to attach the panels to. Most of the cutting happened on the left, where some plastic had to be trimmed away to make space for the left cylinder head and exhaust header.

Scott then fabricated an aluminum fuel tank to hold just enough fuel for race runs. It attaches to the Street Rod’s backbone and the left side of the frame, with rubber grommets to dampen vibration. And yes, it took some crafty sculpting to utilize the maximum amount of space available.

A Street Rod 750 Hooligan racer by Noise Cycles
Seat specialists Saddlemen hooked Noise up with a new seat pad up top. And 270X designed, printed and applied a custom decal kit.

Scott and Gonz considered trimming the rear frame rails more (they’d been cut for last year’s build), but they decided to focus their attentions elsewhere. After all, they were building the bike up in a 4×8′ space they’d cleared in Scott’s home garage, wedged in between multiple other projects.

A Street Rod 750 Hooligan racer by Noise Cycles
Just a handful of mods stayed on from last year. Scott’s still running the same wheel combo: a 19” Sportster front wheel, with a 19” V-Rod front wheel adapted for the rear, fitted with a quick-change sprocket.

The engine hasn’t been touched much either, and still runs an S&S Cycle air cleaner and a Vance & Hines FuelPak3 tuner. And the cylinder heads are still flipped. Yes, you read that right: Scott went to considerable lengths last year to flip the heads, so that he could run a high, left-side exhaust without a crazy tight radius bends in the headers.

A Street Rod 750 Hooligan racer by Noise Cycles
But he hated burning his pants on the exhaust all the time, so he decided to change it. And since flipping the heads back was too much effort, he had S&S manufacture a custom system that would exit on the left, then shoot through to the right.

Gone is the Red Bull oil catch can that Scott dug out of a trash can and taped to his bike last year. A custom-made aluminum unit has replaced it. Other tweaks include an MX foot peg on the right, and a custom shifter setup on the left.

A Street Rod 750 Hooligan racer by Noise Cycles
The cockpit’s sporting Pro-Taper bars and a Pro-Taper clutch levers, a Motion Pro throttle and Scott grips. The rear brake’s been upgraded to a Lyndall Racing rotor and a Honda CRF master cylinder.

Scott’s Street Rod is also sporting an all-new and vastly improved suspension setup. Up front, he’s got the same S&S Cycle triples and risers the Indian factory team runs, with a custom stem.

A Street Rod 750 Hooligan racer by Noise Cycles
They hold a set of Yamaha R6 forks, making the front end lower, lighter and tunable. There’s a pair of 15” custom valved RWD shocks out back.

Geometry-wise, the Street Rod now has a slightly shorter wheelbase and a touch less rake. And with narrower bodywork and a longer seat, Scott can use a lot more body English. It makes for a much more responsive bike and a much happier racer.

A Street Rod 750 Hooligan racer by Noise Cycles
It’s also one of the most interesting Hooligan bikes we’ve seen. You’d think MX plastics on a Harley-Davidson would look weird—but it works surprisingly well.

Maybe we’ll see more of this style out on the track…

Noise Cycles Instagram | Photos by Brandon ‘Gonz’ Gonzalez

A Street Rod 750 Hooligan racer by Noise Cycles

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Bardahl Special: A ’48 Panhead from Switzerland

Bardahl Special: A 48 Panhead from Switzerland
Where is the line between meticulous and just plain nuts? Because we’re sure Albert ‘Ash’ Aeschlimann crossed it at some point during this astounding build. What started out as a simple ’48 Panhead custom turned into a seven-year project—with hardly any of the original bike remaining.

Doing things ‘the right way’ is an essential part of Ash’s day job. He’s a technician at a major science museum in Switzerland, and before that, he studied architecture and worked as a carpenter. After hours, he makes magic in his workshop under the Ash Kustoms banner.

Bardahl Special: A 48 Panhead from Switzerland
Photographer Marc Schneider tells us that Ash’s obsession began at 20, when he got into vintage Vespas. Then he saw the Indian Larry versus Billy Lane episode of The Great Biker Build Off, and was instantly hooked on custom motorcycles.

These days he draws inspiration from Japanese builders like ACE Motorcycles and Heiwa. He’s self-taught, and handles most tasks himself—outsourcing only specialist stuff like upholstery, paint and casting.

Bardahl Special: A 48 Panhead from Switzerland
This project started off as a total basket case spread over multiple boxes. The more he tore into it, the more Ash realized that many of the parts were beyond repair, or not worth using.

During the build, Ash decided to build himself a new workshop. That ended up taking three years—and by the time he was done, his ideas about custom bike building had shifted. So he binned a whole whack of custom parts he’d already fabricated for his Pan, and started over.

Bardahl Special: A 48 Panhead from Switzerland
The original 48 Panhead wishbone frame is one of the very few original parts now left. Wedged inside it is a 93 ci S&S Knucklehead motor, mated to a six-into-four transmission from Baker.

But even though both the engine and gearbox were new, Ash just couldn’t leave them alone. He’s replaced all the Allen head fasteners with hex or slotted numbers, for a more retro vibe.

Bardahl Special: A 48 Panhead from Switzerland
Then he de-chromed all the shiny bits, matt-finished the polished aluminum bits, and reworked the S&S billet oil pump to look like a cast part. (The motor got a Morris Magneto ignition too.)

The S&S motor is sporting some slick detail work. Ash designed a venturi-style brass insert for the intake, then had a jewelry maker cast it in brass. And the kickstart has been modified with a pedal from an old Swiss military bicycle—Ash machined a new stainless steel axle for it, and replaced the rubbers with knurled aluminum parts.

Bardahl Special: A 48 Panhead from Switzerland
The Panhead now rolls on custom wheels, built up from 18F/16R Akront rims by Special Wheel Company in Ditzingen. With a 36-spoke hub up front and a 40-spoke hub out back, finding a matching pair of rims was quite a job.

The rear hub is a Harley part with a hand-made cover. But at the front, Ash needed a big brake to cope with steep Swiss hills. So he’s used a repro Honda RC-162 system, with a hand-made air intake. According to Special Wheel Company, it’s the biggest drum brake hub they could fit to the 18” wheel.

Bardahl Special: A 48 Panhead from Switzerland
All of the Panhead’s bodywork is custom, hand-shaped by Ash in his workshop. The oil tank’s particularly neat—Ash took inspiration from old hot rods, and decided to cast it out of aluminum himself.

So he built a wood form, sand cast it in two parts, and welded it up. It wasn’t quite perfect, so he then painstakingly filled in any pores with his TIG welder.

Bardahl Special: A 48 Panhead from Switzerland
Almost everything else on the Harley is custom or modified. The front brake lever’s an original Panhead fitment modified for two-cable operation. The foot controls and their linkages were all made from scratch, and even the floorboards are one-offs.

And what you can’t see, is that every pivot point has a brass bushing and washer.

Bardahl Special: A 48 Panhead from Switzerland
The handlebars are custom-made, and incorporate the light and horn switches—the latter taken from a classic Vespa. The speedo’s an old Smith Chronometric unit, and measures the speed at the secondary chain via an old Ford speedo cable. (Ash set it up like this purely so he could tuck the cable away).

There’s also a Smith oil gauge, with a modified dial to match the speedo.

Bardahl Special: A 48 Panhead from Switzerland
The bike’s kill switch is from a B-17 Flying Fortress heavy bomber, and sits on top of the fuel tank. Ash used it as a homage to early bobber culture—when GIs returning from World War II started modding and racing motorcycles.

A lot of Ash’s inspiration comes from airplanes and old race cars. In this case, it was the ‘Bardahl Special’ Indy 500 racecars from the late 40s. So he sought to replicate the deep, glass-like paint job sported by machines from that era.

Bardahl Special: A 48 Panhead from Switzerland
It took ten coats of black nitrocellulose lacquer to do the trick. Ash gave the job to the only company in Switzerland still allowed to use that type of paint: the Italian vintage car specialist Autolackiererei René Sahli.

Other nods to the original Bardahl Specials include the gold rims, white exhausts, and the custom-made oil catch can.

Bardahl Special: A 48 Panhead from Switzerland
The saddle upholstery is just as exquisite as the livery. It has a hole in the center for quick access to the oil tank, which almost gave upholsterer Rene Wenger a heart attack.

There are probably hundreds of details that we’ve missed—like the cloth-wrapped electrical cabling, the safety wiring, and the subtle drillium.

But whether you’re far away or up close, Ash’s Panhead is a stunner like no other.

Ash Kustoms | Instagram | Images by Marc Schneider

Bardahl Special: A 48 Panhead from Switzerland

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Fighting Talk: Harley design boss Brad Richards

Brad Richards, Vice President of Styling & Design at Harley-Davidson
Harley-Davidson is under a microscope right now: its every move is dissected, examined and critiqued.

And there have been plenty of moves lately. They’ve killed the Dyna while relaunching the Softail. They’ve announced a barrage of new models, including the Livewire. But although revenue is holding up at the moment, sales figures have been declining for several years—and were down 10% in 2018.

It’s a challenging time for the Motor Company. So I sat down in Milwaukee with Harley’s VP of Styling and Design, Brad Richards, to ask how they’re going to fix this. Harley’s PR lead Joe Gustafson joined us too, and both were raring to go.

Review: The 2019 Harley-Davidson FXDR 114
Bike EXIF: There’s a lot of pressure on Harley-Davidson right now. People expect every new bike the company releases to be ‘the’ bike to turn things around.

Brad: It’s so funny that you should say that. It’s as if you’re the Rolling Stones or the Beatles, and your entire library was forgotten before whatever single you’re putting out. That’s what you’re judged on—the latest track.

You really think that we’re just going to abandon the core, and start doing other things? The messaging has always been that we’re going to embrace electric … because it breaks down so many barriers for new riders. There’s no transmission, there’s no clutch. It’s very simple to get involved in two wheels, via electric.


But we’re also going to innovate with our core internal combustion product as well. The only reason that I think folks are letting us get away with the electric stuff—and not everybody is accepting of it, but most people are—is because we haven’t abandoned our core product. If you think about Pan America and the Streetfighter and so on, those are bikes in the middleweight space, and we’re clearly innovating and investing in the future of that product.

So when I hear people saying ‘Oh, Harley’s lost their way, they’re making an electric bike, it’s all over…’ you’re exactly right, they’re only looking at the electric product. I feel like they need to look at the rest of the portfolio too.

Right after announcing ‘More Roads,’ you released the FXDR 114. Detractors were saying that it’s too traditional a Harley and won’t attract new riders. And some older Harley fans didn’t quite get the modern styling. How do you manage that tension between the brand’s history, while still looking forward from a design point of view?

Brad: I think it’s a great question. If you look back at the history of Harley-Davidson—from the birth of the company—we were incredible innovative. People say we’ve never done an adventure touring bike—in 1903, roads were not paved. Every bike we made was an adventure touring bike.

Inside the Harley-Davidson Museum
During World War II we made a hundred thousand WLAs; that was a bike that was also intended for pure off-road use. You can argue that World War II kind of created the birth of the segment, and we were there with a product. There are still thousands of them running around today, still functioning.

So when people have a hang up on what we’ve just released. Most of the time it’s because the context in which they’re making that judgment, is the last 20 years. The boom years, the core, mid-90s through early 2000s, where our current archetype rider was defined.

The new generation wants nothing to do with that archetype—loud and proud and bold. We love those folks, and I love that part of the culture. But millennials don’t want that. They want subtlety, they want high quality experience, but they don’t brag, they don’t boast, they’re not loud, they’re not obnoxious. So we have to be able to tailor some of the products to this new generation.

Inside the Harley-Davidson Museum
It’s the same problem that we had in about 1947. Post World War II there was a massive boom. Guys came back from the military, and there was this huge investment in social free time and hobbies and so on, and our bike sales went through the roof. But by 1949, there was a massive drop-off in the sales of our big twins. The volumes were almost cut in half. And so we invested in light weight and low displacement. That’s how Sportster was eventually born.

We’re going through the same thing right now. It’s so cyclical. So it’s funny to me.

We’ve done tons of research. And the research has told us that the younger generation loves the brand. They know what it stands for, they know its authenticity and quality and the history, but they just don’t see products that they really wanna ride. So the More Roads initiative is to create bikes that appeal to that generation, because they’re giving us the permission to go into adventure touring, to go into electric, to go into Streetfighter, and other places that we’re gonna go.

It’s the tip of the iceberg. The next five years, we’re gonna blow minds. I keep thinking about the reaction we’re getting now, it’s like ‘holy smokes, wait two years from now,’ because the stuff is just gonna keep coming.

2018 Harley-Davidson Softail Fat Bob review
When the new Softails were released, a lot of people were upset that the Dyna was gone. But when the Dyna was first released, no one liked it. So I guess by now you’re used to weathering that storm of criticism…

Brad: You have to have a thick skin. Some of the younger guys in the studio who are right outta school, they design something, and all of a sudden the feedback starts coming out on Instagram. They’re like ‘Holy smokes!’ It’s okay…most of the folks that you meet love what we’re doing and understand what we’re doing.

When Pan America [below] was revealed, and the feedback started coming in, it was pretty polarizing. There was some great stuff and there was some pretty bad stuff, and what I told upper leadership at that time, was, the worst thing that we could have done is release a design and no-one commented on it.

Harley Pan America prototype
I personally love all the feedback, whether it’s good or bad, and I love people that bring it to me and are very frank, and ask me why we’re doing what we’re doing. As a designer, I wanna do things that are compelling, that are remembered. Our team wants that.

And are we gonna have home runs every bike? No. That’s impossible. But we’re gonna have some really compelling product, that in the future will be in the museum, and people are gonna say ‘You know what? That’s the moment when they pivoted, and thank God they did, because they’re still in business today.’

Joe: You look at Softail, and you look at what was added to the conversation. You look at Dyna, and people like performance, they want the feel, they want the look. And Softail’s lighter, it’s smoother, and it’s faster.

Yeah it’s better, in every way.

Brad: I have a Low Rider S, that’s my favorite bike [below]. And that was the first bike that I did when I got here with the team. We had a hole in the life cycle plan, and we needed something quickly, just to be totally frank, and all the parts and components were there. And we all knew what was happening with Dyna.

Harley-Davidson Low Rider S (FXDLS)
So was that your ‘twilight’ Dyna?

Brad: Yeah, we wanted to make the ultimate Dyna. That’s why I’ll never sell mine, I think it’s gonna be a collector’s item. But having said that, and as much as I love my bike—and I put money into it, upping the performance and suspension and doing all kinds of things to it like everybody does—when I went to Spain and rode with you guys on the new bikes, there’s no comparison.

The new Softails are just infinitely better motorcycles. And if you talk to anybody who really does this stuff and takes it seriously—Mark Atkins [Rusty Butcher], Speed Merchant, Noise Cycles—the guys who are riding our new bikes, taking them apart and customizing ’em. They all know that the new bikes are infinitely better too.

The 2018 Harley-Davidson Road Glide Special
Are you feeling a lot of pressure to progress on the tech front? Premium bikes like the FXDR 114 and Road Glide [above], for example, don’t have some of the same tech (like switchable rider modes) that their competitors do.

Brad: We look at everything. I wish I could take you to the test track in Yucca, Arizona, and show you all the things that we’re experimenting with.

We are not static any more. We are embracing these things, and we are exploring all avenues of technology, and motorcycling. Because all of these things that you’ve described, make motorcycling safer, and easier, and it breaks down barriers for people to get into the sport.

Joe: If you look at Livewire [below], it’s got riding modes, it has a six-axis IMU, it has cellular connectivity. I could be sitting at lunch and know when my bike’s being charged.

The 2019 Harley-Davidson Livewire
But that tech (in Livewire) comes at a massive premium.

Brad: Livewire’s a halo product. It’s a halo product for EV, but it’s also a halo product for connectivity and all these other things that Joe just described. These things eventually become less expensive, and we do integrate them into the rest of the product line.

But let’s be frank. It is not a bike that’s been designed for millennials, from a price point. And the EV technology’s expensive right now. Battery technology’s incredibly expensive. It will get less expensive, and it’s going to change, but Livewire’s really about the first product from a major OE, that’s very compelling, very well engineered.

I think that there was a misconception, in the way it went to market for some reason—it didn’t really come from us—that it is the answer to the millennials.

Harley-Davidson electric concept bike
From a design point of view, Livewire does hit that sweet spot between modern, and keeping with Harley-Davidson’s design language. But how did you figure out the smaller electric vehicles, from a design point of view?

Brad: We had the one that’s in between a dirt bike and a mountain bike—the one that was at X Games [above]. But we felt in the studio that there might be something that was more like a 70s minibike [below]. Because a lot of us that ride Harleys, grew up on a little Briggs and Stratton minibike.

So it was like: “What if we took this, and did the modern interpretation of that?’ And all of a sudden you have this whole new generation of younger folks, learning to ride a Harley-Davidson on something like that.

A lot of the baby boomers, and what we call our core customers, are sort of ageing out of the sport. They’re embracing things like boating and RV-ing and camping. And really, that is a migration stream that’s happening. So I said, “What a great way for that generation to reconnect with Harley-Davidson, by having a couple of these strapped to their Airstream trailers.”

Harley-Davidson electric concept
We wanted to do something that was very friendly, very approachable. But the trick is, that when you get on it, it’s gotta be fast as f–k. We called it the ‘Angry Little Bastard,’ that was its nickname. So you have this little thing that looks like a kid’s scooter, you get on it, and it’ll outrun a Sportster ’til 3rd gear.

Joe: From a riding situation—no license, torque, speed—it pulls so many notes of what people love about motorcycles into a new package. That’s really what it’s all about. We were at X Games with these concepts, people that didn’t even ride…it kind of pulls at those heartstrings. ‘What is this? I love Harley, I want this.’

I guess online commentary always leans towards being more negative than positive… was the reaction different when people saw the bikes in person?

Joe: Oh absolutely. Think about on Bike EXIF with the seat argument. ‘You can’t sit on that seat, there’s no way that’s gonna be fun!’ Then you see it in person. I would challenge a lot of Bike EXIF commentators to say if they saw that bike in person, they would love it.

Harley-Davidson electric concept
There’s a lot of riding scenarios, that you gotta look at those two concepts where it’s not, you know, “I’m gonna buy this bike and I’m gonna go to Sturgis.” It’s: “I’m gonna buy this bike, and fit it in my life.” Which is a really cool aspect of these bikes.

Brad: It was all about getting people to embrace two wheels, because that wasn’t happening with the current state of product that’s out there.

I love the smaller electric concepts, but personally I think Livewire’s too expensive for everybody.

Joe: If you look at the package of that product—it’s performance, it’s the riding suite, it’s connectivity. So it’s not price point. It’s, “What experience are you trying to get for that?”

Brad: I’d argue that there are some customers who have never looked at Harley-Davidson, because there hasn’t been an EV product. If you read some of the feedback, it’s “never been interested in Harley-Davidson, never noticed the brand, until they agreed to do this. Until they showed this.”

The 2019 Harley-Davidson Livewire
When I said Livewire wasn’t designed for millennials…the experience was. But that wasn’t necessarily our primary objective. Our primary objective was to do a very compelling motorcycle in general, with this new EV technology. And put it in the Harley-Davidson lineup, designed with Harley-Davidson DNA and ethos.

So was the motivation more about a solid product than massive sales?

Brad: There are a lot of people at Harley-Davidson that are much smarter than I am, and figure out business cases. We don’t set out to lose money on anything. But a product like this, there’s a different nuance to it, because it’s about the future. And it’s about trying to attract a new customer to the brand.

And frankly, there are a lot of places in the world where internal combustion will eventually go away. And so we want to have something for those folks. So that is the other piece that’s very important to think about.

Because again, going back to the beginning of the company, I argue to people that in 1903, Harley-Davidson was Apple. In 1903, most people didn’t go more than, like, 14 miles from the farm they grew up on. All of a sudden here comes this product that allows you to go 100 miles from home in a day. Your social network has just increased in a magnitude of a hundred.

Harley-Davidson-Streetfighter prototype
Changing gears back to gas and oil for a minute; when Pan America and Streetfighter [above] were announced, it was very subtly mentioned that the new motor would be coming in a 500 cc, 750 cc, 950 cc and 1250 cc versions. And I immediately thought, is this going to replace the Sportster?

Brad: We would never walk away from Sportster. Sportster is like Mustang. I had this conversation with a friend last night, the design director of Ford. We were talking about Sportster and talking about Ford. In the early 80s, they created the Ford Probe—remember that thing?

He said the Probe was the new Mustang. They felt the technology, and space age…this was gonna do it. And they researched it. And it just absolutely tanked. So at that point they decided, ‘you know what, let’s just keep Mustang around.’


A lot of companies have extremely equitable iconic names in their brands, and sometimes, for whatever reason, they start to challenge whether those are still of value to the overall big picture and ecosystem. I think there were probably some conversations at Ford Motor Company that time, and somebody said ‘yeah we don’t see value in the Mustang name anymore, the new generation doesn’t care about that.’ And obviously they were proven wrong. Thank God, because that’s one of the best selling cars that Ford has.

So I love Sportster. I love internal combustion, Harley V-twins…that’s my passion. I can’t divulge future product stuff, but you know, the company would be in some kind of dire straits to walk away from the Sportster name and brand.

Pan America, Streetfighter and Custom [below] are pretty progressive, design wise. But take a bike like the Sportster Iron 883…is there room in that new platform for an updated Iron? How do you still develop bikes that appeal to core customers that want a ‘typical’ Harley?

Brad: One way to do it is to have an extremely modular platform. And so, again, there are certain iconic products in our lineup that we will continue to embrace. It’s very exciting designing Harley-Davidson motorcycles, because of all the passion that our customers have.

Harley Custom 1250 prototype
You evolve the product. And what we showed with those first three models, I think that shows the diversity that we’re really after. And showing what we can do when we really decide to move the needle in a way that’s going to attract a whole bunch of new incremental customers.

With those new models, are we looking at better performance, lighter bikes?

Brad: Have to. Because to your point about some of the metric competition, you can find bikes that are a lot less expensive than a Harley-Davidson, that have some of these performance attributes, that are more compelling. So we have to move the needle on everything. It’s gotta be lighter, it’s gotta be faster, it’s gotta be more of a visceral experience.

We can’t walk away from the connection that you have emotionally to a Harley-Davidson when you ride it. It’s not the same connection I have when I ride one of my Ducatis, or ride a friend’s Yamaha. They’re great bikes, but emotionally they’re the most un-compelling. They’re appliances to me.

2018 Harley-Davidson Softail Fat Bob review
A Harley-Davidson is not a disposable product. It’s something you hand down to your son or daughter. We need to continue to do that, with even the electric product and all the technology that we’re embracing, the Harley DNA needs to come through. That is our special sauce, we cannot walk away from that.

A lot of people see you as a company that just makes cruisers—are you trying to break that perception, trying to get back to being perceived as a motorcycle company?

Brad: Yeah. I think that everything we’re doing is proving that’s our goal.

Our thanks to Brad, Joe and Harley-Davidson.

Harley-Davidson | Instagram | Images by Harley-Davidson and Wes Reyneke.

Categories
BikeExif BMW motorcycles BMW R nineT BMW scrambler Custom Motorcycles Other Motorcycle Blogs scrambler VTR Customs

This BMW R nineT is a homage to Rickman Métisse

A BMW R nineT Rickman Métisse Homage from VTR
In the world of vintage desert sleds, the Rickman Triumph Métisse reigns supreme. It was a pretty legit scrambler in its day, and also one of best-looking motorcycles from that era.

For VTR Customs boss Dani Weidmann, though, there’s an even deeper connection. Back in the 80s, 17-year-old Dani took an apprenticeship at a company called Meier & Lutziger—the Swiss importer of Rickman frames and parts. Dani fell in love with the classy design of these throwback sleds.

A BMW R nineT Rickman Métisse Homage from VTR
When the VTR Customs crew were recently shooting the breeze over coffee—and reminiscing about the past—the idea of building a Métisse replica popped up. And since VTR is the custom arm of the BMW dealer Stucki2Rad, it could be based on the BMW R nineT. Just like that, the ‘Bétisse’ was born.

“Since we knew very well how the ‘Bétisse’ should look,” Dani tells us, “the design was done very quickly. A gas tank, seat and tail combination in the classic Métisse style.”

A BMW R nineT Rickman Métisse Homage from VTR
The original Métisse body kits were fiberglass—but VTR prefer working with aluminum. So their head tech and ‘alloy godfather’ Cello Brauchli whipped up a full complement of hand-made body parts.

“I think Cello prayed to God that, one day, we’re gonna have simpler ideas,” quips Dani. “After producing the Spitfire, we still fear he might kill us one day.”

A BMW R nineT Rickman Métisse Homage from VTR
Cello nailed the lines; hints of the original Rickman design are unmistakable. But it took some under-the-hood work to get right too. The design called for a straight fly line front to back, but due to strict Swiss regulations, the main frame couldn’t be modded.

So VTR took inspiration from another R nineT custom they’d seen, and built a bolt-on subframe to run the length of the bike.

A BMW R nineT Rickman Métisse Homage from VTR
It’s beautifully crafted, and also accommodates a custom-built air intake that replaces the stock unit, on the right. Look on the other side, and you’ll spot a matching air box cover. The new arrangement also called for a serious wiring cleanups.

The original airbox is still in play, but the exhaust is completely bespoke. It features custom two-into-one headers, terminating in a modified Akrapovič connector and end can.

A BMW R nineT Rickman Métisse Homage from VTR
“This is a pure ‘racing only’ solution,” says Dani. (The bike comes with an additional, street legal system from Hattech.)

The team deviated from the source material on the livery a bit. An OG British Racing Green paint job was on the cards, but it felt too on-the-nose. So VTR opted for baby blue, polished alloy, and gold highlights, with replica ‘Bétisse’ logos. Paint shop Freuler over in Benken sorted it out for the guys.

A BMW R nineT Rickman Métisse Homage from VTR
The frame had to be period correct though, and that meant nickel-plating it. But Swiss laws got in the way again (something along the lines of influencing the frame’s structural integrity).

So VTR nervously switched to a nickel-esque powder coating instead—and breathed a sigh of relief when the results came back.

A BMW R nineT Rickman Métisse Homage from VTR
One glaringly modern touch still remained: the R nineT’s motor and drivetrain are all black. So the guys took the brand new BMW, and stripped it right down to refinish it.

“The most shitty job,” Dani tells us, “was the sandblasting and glass pearl finishing of the engine. Stefano did this, in order not to stress Cello out even more.”

A BMW R nineT Rickman Métisse Homage from VTR
From there on out, it was a case of dressing the Bétisse in the right finishing kit. VTR started with BMW’s own Option 719 billet accessories, including foot controls, valve covers and the motor’s front ‘breastplate.’ They picked the clear alloy finish, but painted the cylinder heads black themselves, with some contrasting lines and lettering.

The cockpit was treated to a set of Renthal MX bars, new grips, and Magura master cylinders. Inspiration for the headlight came straight out of the 60s, with a deliberately “ugly, frog eyes and big plate look.” Out back, a pair of Kellermann tail light LEDs were sunk into tunnels in the rear section.

A BMW R nineT Rickman Métisse Homage from VTR
Classic dirt bikes didn’t sit as high as their modern counterparts, so VTR debated at length whether they should jack up the R nineT Scrambler’s suspension. In the end, they fitted a new shock and forks from Wilbers, with a 7 cm lift at both ends.

Then they added an 80s hit, with a pair of gold wheels from Kineo. They’re wrapped in Continental TKC80 tires, measuring 120/70 19” in front, and 170/60 17” out back.

A BMW R nineT Rickman Métisse Homage from VTR
Final touches include a small, hand-made fender up front, and leather upholstery on the seat by VTR’s upholsterer, Yves Knobel.

It didn’t shock us to learn that the Bétisse was sold before it was even finished. “It’s found a home alongside some other VTR Customs, inside a regular client’s garage,” Dani tells us. We just hope it doesn’t stay in the garage too long.

A BMW R nineT Rickman Métisse Homage from VTR
If you’re hoping to order your own Bétisse, we have some bad news. None of the parts are available in kit or complete form—everything was made specifically for this build.

“One of our client promises,” says Dani, “is that we build single and unique bikes, and that no copies will ever be reproduced by us.”

Disappointed?

VTR Customs | Facebook | Instagram | Images by Marc Holstein

A BMW R nineT Rickman Métisse Homage from VTR

Categories
BikeExif Blacktrack Motors cafe racer Custom Motorcycles Harley cafe racer Harley Softail Other Motorcycle Blogs

Spirit of the XCLR: A Fat Bob custom from Blacktrack

Harley-Davidson Fat Bob custom by Blacktrack Motors
Blacktrack Motors have got cafe racer design down to a fine art. Their first build was one of the sharpest Honda CX500 cafes we’ve ever featured, and they followed it up with a pixel perfect custom Thruxton.

Now they’ve tackled their most ambitious project yet, the BT-03—a cafe racer based on the Harley-Davidson Fat Bob 114 FXFBS.

Harley-Davidson Fat Bob custom by Blacktrack Motors
The Fat Bob 114 is one of the most fun bikes in Harley’s range. Its 114 ci power plant generates 155 Nm of torque, and handling from the new generation Softail frame is actually pretty respectable. But its power cruiser stance is a far cry from that quintessential cafe racer fly line.

Despite this, it was exactly what Blacktrack founder and designer, Sacha Lakic, was looking for. And that was partly because of the bike he was looking to for inspiration.

Harley-Davidson Fat Bob custom by Blacktrack Motors
“The inception of the BT-03 style study came from a bike that marked my childhood,” he explains. “The Harley-Davidson XLCR.”

“Produced between 1977 and 1979, it was the only cafe racer in the history of Harley-Davidson, with only 3,133 units made. I was spellbound every time I saw one on the streets of Paris.”

Harley-Davidson Fat Bob custom by Blacktrack Motors
Blacktrack didn’t set out to replicate the XLCR bolt for bolt, but rather to create a contemporary interpretation of it. Their mission was also to shave off weight, improve performance, and make the Fat Bob as nimble as possible.

To do so, they only really kept the Harley’s Milwaukee-Eight motor, transmission and frame. Everything else was either upgraded, or replaced by purpose-built Blacktrack components.

Harley-Davidson Fat Bob custom by Blacktrack Motors
There’s a new composite nose fairing, fuel tank and tail section, all hinting at the original XLCR’s elongated and squared-off bodywork. Blacktrack also included a small front fender, and a cover plate for the rear shock.

But the real magic’s happening under the seat. To get the BT-03’s lines just right without altering the OEM frame, Blacktrack designed a three piece aluminum subframe that bolts to existing mounting points. Bordering on mechanical art, it gets the job done without detracting from the overall design.

Harley-Davidson Fat Bob custom by Blacktrack Motors
Other custom aluminum bits include a new set of triple trees, and rear set foot controls. Blacktrack designed all the parts in-house, then had them CNC-machined by their technical partner.

To tweak the Harley’s stance—and improve handling—Blacktrack installed Öhlins suspension at both ends. The wheels are 17” Dymag aluminum units, wrapped in grippy Michelin Power RS rubber. And the brakes have been upgraded to a full Beringer setup.

Harley-Davidson Fat Bob custom by Blacktrack Motors
The control area features ABM clip-ons, Rizoma grips and Beringer controls, and the lights at both ends are from Highsider. Blacktrack kept the stock Fat Bob speedo—but relocated it from on top of the fuel tank, to behind the fairing.

Like most modern bikes, the Fat Bob won’t run without the OEM speedo, but Sacha had intended to use it from the word go anyway, since he liked the design. The BT-03’s simplified layout meant that a fair amount of electronic components had to be tucked away.

Harley-Davidson Fat Bob custom by Blacktrack Motors
Blacktrack gave the motor a slight performance hop too. There’s a Screamin’ Eagle air filter, and a pair of Jekill & Hyde mufflers mounted on custom stainless steel headers. Along with a new fuel map, they’re good for 105 hp and 163 Nm.

Not only does the BT-03 now run and handle better, but it’s a whole lot lighter too. The parts that went on are forty percent lighter than the parts that came off, bringing the overall weight down by sixteen percent, to 248 kg dry. And the lean angle’s been improved too.

Harley-Davidson Fat Bob custom by Blacktrack Motors
Black and silver liveries with a hint of red are Blacktrack’s signature, but the BT-03 kicks things up a notch. The grey here is based on Audi’s ‘Nardo Grey,’ but altered with a drop of blue in the mix. It’s capped off with a classy leather seat cover.

Blacktrack Motors doesn’t just build one-offs; their bikes are offered up in limited production runs. And the BT-03’s run is going to be extremely limited, with only four slots open. And each order takes a year to fulfill.

Harley-Davidson Fat Bob custom by Blacktrack Motors
Blacktrack Motors’ boldness has paid off. The BT-03 has the look of a purpose-built cafe racer and just enough of the XLCR’s DNA.

If your pocketbook was big enough, would you?

Blacktrack Motors | Facebook | Instagram | Images by Sebastien Nunes
Sacha Lakic and his Harley-Davidson Fat Bob custom

Blacktrack Motors would like to thank Sacha Lakic Design, Acor, Allio Group, Beringer, Dymag, Gilles Tooling, HEL Performance, Jekill & Hyde, Michelin, Öhlins and SQP Motors.

Categories
BikeExif Custom Bikes of the Week Custom Motorcycles Other Motorcycle Blogs Triumph Bonneville Triumph motorcycles Triumph T100

Custom Bikes Of The Week: 10 March, 2019

The best cafe racers and custom electric motorcycles from around the web.
There’s something for everyone this week. We’ve got a Bonneville beach cruiser, a pair of high-performance Triumph Speed Triples, and a Ducati Panigale covered in occult symbols. Plus a trio of electric bikes—an old Enfield that traveled the entire length of Britain, and two new concepts designed by Erik Buell. (Yes, he’s back.)

Custom Triumph Speed Triple 'Gemini' by ABM
Triumph Speed Triples by Associated British Motorcycles Tony Scott’s the guy behind the top tuning operation T3 Performance—so he knows how to extract maximum performance out of a machine. These two Speed Triples, the Gemini Naked and Gemini Indianapolis, are the first customs from T3’s new sister brand, Associated British Motorcycles. And they both put a colossal 160 horsepower to the rear wheel.

The Naked (above) is the more ‘cafe’ of the two, with minimal carbon fiber bodywork, and Öhlins and Maxton suspension. It also features HEL brakes, a keyless ignition, and Dymag carbon wheels.

Custom Triumph Speed Triple 'Indianapolis' by ABM
The Indianapolis has a more upright stance, with flat track-inspired lines. Both Geminis have the same tank and belly pan, but the Indy has a number board and a different tail section. And it comes with tubeless Kineo wheels.

ABM will be producing the Gemini in limited numbers—just 50, with customization options like paint and finishing kit. Customers have a choice of ordering a complete bike, or supplying their own donor. It’s a cracking first project for the company, and we’re keen to see what they’ll get up to next. [More]

Custom Triumph Bonneville by Tamarit
Triumph Bonneville by Tamarit At the other end of the Triumph scale is this ultra classic Bonneville, which despite the vintage looks, is actually a 2008 model. It’s the work of Spain’s Tamarit Motorcycles, who built it for a client who wanted a beach hopper for his summers on the Catalonian coast. Jealous yet?

Tamarit stripped the bike down, then had the frame and swing arm chrome plated. They built a new subframe for it, and swapped the OEM seat for a stylish two-piece arrangement. It’s wrapped in leather, and matches the custom tank pads and grips.

Custom Triumph Bonneville by Tamarit
The side covers were shaped to make space for a pair of chunky K&N filters. Everything’s perfectly retro—like the massive fenders, and the pulled-back handlebars. There’s a lot of chrome, a classy paint job, and little brass details everywhere.

Given how old school this Bonneville looks, we’re sure no one’s going to complain about the Firestone Deluxe Champion rubber. Especially since that gorgeous twin exhaust system isn’t hidden under pipe wrap… [More]

Fuell Flow electric motorcycle by Erik Buell
Fuell’s electric motorcycles break cover Do you know what Erik Buell’s been up to since EBR shut down? Designing electric motorcycles, apparently. He’s now the chief technical officer at Fuell (previously VanguardSpark), who’ve just announced their first two concepts.

The ‘Flow’ (above) is a small displacement-equivalent electric motorcycle, while the ‘Fluid’ (left, below) is basically a pedal-assist bicycle. Both have dismal names, but more importantly, both will come in higher- and lower-power models. Meaning that buyers will have the option to buy versions that’ll fall under most countries’ bicycle or moped laws, and therefore not require a license.

Fuell Fluid and Flow electric motorcycles
Early numbers are 15hp (11 kW) and 47hp (35 kW) for the two Flow models. The two Fluid models are equipped with two swappable 490 W h batteries (totaling 980 W h), and a claimed output of 100 Nm.

The Fluid and Flow are currently priced at a MSRP of $3,295 and $10,995, respectively. We can’t say the Fluid excites us much, but the Flow looks like it has potential—and there’s talk of batteries, chargers and wheel motors all being upgradeable. [More]

Custom Ducati Panigale 959 'Pseudoleggera'
Ducati Panigale 959 by Marc Friedman Marc is the parts guy at MotoCorsa, a Ducati dealer in Portland, Oregon. Ever heard the expression “Keep Portland weird?” Well, Marc’s Ducati Panigale 959 embodies it.

Marc started with a 959 Corse, and basically personalized everything—from the ergonomics to the livery. So the Panigale is sporting new clip-ons and Brembo master cylinders, Ducati Performance rear-sets, a Ducabike billet kill switch, and a whole bunch of under the hood changes. (It even has a prototype Akrapovič exhaust).

Custom Ducati Panigale 959 'Pseudoleggera'
But it’s the otherworldly graphics that caught our eye first. Marc wasn’t feeling the stock paint, so he had Bob at Inkknife whip up a custom design. It includes sigils (from ancient occult books that Marc owns), talismans, and sword designs taken from tarot decks. The snake skeleton on the side hints at the bike’s name: ‘Garuda,’ an eastern god that’s the enemy of snakes.

The touches run deep, like the scales on the swing-arm—which were created by polishing it to a brilliant finish, then masking out the design and painting it black. New Church Moto even did a custom seat with the phases of the moon stitched into it (it wasn’t ready in time for these photos). It might not be a traditional custom—but it sure is eye-catching. [Images by Taylor Ramsauer]

1961 Royal Enfield Bullet converted to electric power
Charging Bullet When Brit Fred Spaven stripped down his 1961 Royal Enfield Bullet to refresh it, he discovered that the motor and gearbox were shot. Properly shot. Being an eco-conscious lad, he did the only sensible thing—a full DIY electric conversion.

It’s one of the most endearing EVs we’ve seen. Fred used a Saiette brushed DC motor, and secondhand Nissan Leaf batteries. He also designed a custom subframe to hold it all together, so that he wouldn’t have to hack the Enfield’s stock frame. And that means that this classic can be returned to stock, if the mood strikes.

1961 Royal Enfield Bullet converted to electric power
Fred built custom boxes to house the batteries, battery management system and controller. The total capacity is 6 kWh, with a range of about 40 to 50 miles. Top speed sits at around 60 mph—ideal for scooting around town.

But that’s not all Fred does with the Charging Bullet. Late last year, Fred covered Britain’s 837 mile ‘end to end’ route, from Lands End in Cornwall to John o’ Groats in the north of Scotland. We imagine he must have enjoyed quite a few pub lunches while charging the Bullet along the way—but it still sounds like an awesome trip. [More]

1961 Royal Enfield Bullet converted to electric power

Categories
BikeExif Bobber Motorcycles Custom Motorcycles Kawasaki motorcycles Other Motorcycle Blogs

Ground-up build: A Kawasaki bobber rises from the weeds

Kawasaki KZ250 bobber by Machine 1867 of Australia
Everyone loves a good barn find story, but what about digging an old motorcycle out of the weeds? That’s where Edi Buffon found the basket case Kawasaki KZ250 that would eventually become this incredible bobber-style piece of art.

Edi lives in Sydney, Australia, where he works as an engineer. Outside office hours, he wrenches on bikes as Machine 1867, from a 380 square foot space inside a shared warehouse. His area’s stacked with welders, grinders, hand tools and a lathe.

Kawasaki KZ250 bobber by Machine 1867 of Australia
Edi wasn’t really shopping for a KZ when he found this 1980 model. He had a lead on a bargain pair of Honda CB900s, and when he went to collect them, the owner threw in the forlorn Kawasaki.

It wasn’t running—and yes, it was literally lying in the weeds—but Edi saw potential.

Kawasaki KZ250 bobber by Machine 1867 of Australia
The KZ’s odometer showed less than 17,000 miles, so he cracked open the top end to figure out why it wasn’t running. “It looked immaculate,” he reports. “However, while assembling it, I found that the CDI was faulty. That could have been why it was dumped.”

Edi took the now-running motor, the section of frame that cradled it, and the rear wheel…and tossed the rest.

Kawasaki KZ250 bobber by Machine 1867 of Australia
So most of what you see here was built up from raw materials. Edi started by fabricating a chromoly rigid frame—opting for a more shapely design than your garden-variety hardtail.

Next up was the front suspension. “Aesthetically, my favorite type of suspension is the leaf spring,” he tells us, “so this build had to have one.”

Kawasaki KZ250 bobber by Machine 1867 of Australia
Edi built the front forks up with solid 20 mm and 16 mm round bar, with custom triple trees made from 6 mm plate. The leaf is from an old trailer, which he cut down. It ended up following the curve of the new front wheel perfectly.

As for the wheel itself, it’s a 21” spoked number, which needed a custom axle and spacers t0 fit.

Kawasaki KZ250 bobber by Machine 1867 of Australia
The original 16” KZ250 rear wheel is still running out back, but now with a whopping 5.00 tire—that, not surprisingly, was a pain to spoon on.

Moving to the bodywork, Edi built a petite tank from sheet metal, machined up a small filler cap for it, and sprayed it in 2K black paint. And he made sure it followed the frame’s lines perfectly.

Kawasaki KZ250 bobber by Machine 1867 of Australia
The seat pan’s made from sheet metal, but it’s adorned with panels of Jarrah wood—a type of eucalyptus found in Western Australia. Edi worked with 5 mm x 40 mm strips of wood to make shaping easier, then stained and waxed them to the point that the joints are almost invisible.

The seat suspension system is equally interesting. Edi started with a spring that he lifted from the mechanical seal of a water pump: it turned out to be the perfect size and strength. Then he hand-built every bit in-between, eventually ending up with the setup you see here.

Kawasaki KZ250 bobber by Machine 1867 of Australia
Cool little details like this are rife. Like the gear shifting system: it features a heel-operated clutch, along with a hand shifter. And the rear (and only) brake’s been converted from a toe to heel lever too.

Neither mod makes the bike any easier to ride, but they sure make it a lot more fun…and extremely interesting.

Kawasaki KZ250 bobber by Machine 1867 of Australia
Edi’s also loaded the KZ250 with lots of hand-turned brass details. Extra care’s been given to the smaller pieces—like the mounting struts for the fender and tank, and the way the brake and clutch connecting rods curve to match the frame. (He even spent nine hours turning a pair of custom-made aluminum grips.)

Wrapping up the build is a simple exhaust, pieced together from left over exhaust bits that Edi had amassed over the years. The frame was ceramic coated, and then polished for maximum effect.

Kawasaki KZ250 bobber by Machine 1867 of Australia
It wouldn’t be amiss to call this a true ground-up build—or a rolling work of art. Not only did Edi see potential, but he had the guts to go after it.

Unfortunately he doesn’t have an online presence, and relies on business from word-of-mouth. If you’re based in Australia and like what he does, drop us a line—we’ll put you in touch.

Images by Ana Martini photography

Kawasaki KZ250 bobber by Machine 1867 of Australia

Categories
BikeExif Brough Superior Classic Motorcycles Other Motorcycle Blogs

A Brough Superior SS100 surfaces in deepest Russia

1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia
The rare and beautiful Brough Superior SS100 is one of the most famous motorcycles ever made. Originally marketed as the ‘Rolls-Royce of Motorcycles,’ each unit shipped with a guarantee that it was capable of 100 mph.

The last place you’d expect to find a Brough Superior is in the heartland of Russia, over 2,500 miles from the Nottingham factory where it was built. But that’s where this stunning example lives: in the Motorworld by V. Sheyanov museum in the former ‘closed city’ of Samara.

1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia
Despite the brutal environs—temperatures stay below freezing point for five months of the year—Motorworld is the largest private collection of vintage motorcycles in Russia.

It’s been a long and strange journey for this SS100. It’s now in the care of museum founder Vyacheslav Sheyanov, who also owns a Brough Superior Austin Four, an SS80 and an 11-50, as well as this SS100.

1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia
The SS100 was technically the world’s first custom motorcycle: each Brough was built to order, according to the customer’s spec. And the bikes were constructed by hand using high-end components from multiple sources.

The motor came from J.A.P., the transmission from Sturmey-Archer, and the forks from the Castle Fork and Accessory Co., built to George Brough’s design.

1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia
This particular SS100 originally belonged to a very special customer: Dunlop Tyres, who bought it in 1931 to commemorate their 40th anniversary. They used it for advertising and promotional events, and to test out their tires.

An archival photo shows that the Brough was originally shipped with a sidecar. But then the Second World War happened, and by 1946 the sidecar was missing, and the frame was badly damaged. The bike was rebuilt onto some mystery, non-stock frame—and stayed that way for fifty-five years.

1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia
Then, in 2001, an unsung hero got his hands on it, and treated it to a complete restoration. Not only was it rebuilt back onto the original Brough Superior frame, but the motor was brought back up to running condition too.

Fast forward another seven years, and the SS100 ended up in the personal collection of collector and Brough Superior specialist Michael FitzSimons. FitzSimons knows a thing or two about vintage motorcycles—according to the New York Times, he was responsible for setting up the motorcycle departments at both Sothebys and Bonhams.

1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia
FitzSimons also owned every Brough Superior model ever made at one stage. But in recent years he started selling them off, citing his age, and being quoted as saying “It’s not true that the one who dies with the most toys wins.”

And that’s how this SS100 ended up in the Motorworld collection. FitzSimons put it up for auction in 2012—but not before it was stripped and checked thoroughly. It was found to be in excellent health, and its authenticity confirmed by Brough Superior Club secretary, Mike Leatherdale.

1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia
Sheyanov won the bid. (We don’t know how much he paid, and we’re afraid to ask.) The Brough was transferred to its new home in Samara, where it’s been since. And other than perishable items, like the air filter, rubber and oils, it’s still almost completely original.

It still runs—and regularly, too. Motorworld has a team of four mechanics who tend to the collection, and if they need inside knowledge, they lean on the expertise of the Brough Superior Club, who are always willing to lend a hand.

1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia
It’s not all Brough over at Motorworld though—they’ve got this three-wheeled Moto Guzzi in the collection, and the team is in the middle of restoring a Belgian-made FN M12a SM.

Anyone else feel like booking a plane ticket to Russia?

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1931 Brough Superior SS100 from the Motorworld by V. Sheyanov museum in Russia