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Live Fast: Kott Motorcycles’ racy Thruxton

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds
From his home base in California, Dustin Kott’s earned a reputation for building café racers with exceptional proportions. So when Ryan Reynolds was looking to add another bike to his already enviable collection, Dustin got the call.

The star of the upcoming Deadpool movie is an avid motorcyclist, with a taste for classically-styled machines. (His collection includes numbers from Deus and Raccia Motorcycles). Now he was looking to transform a 2014-model, fuel-injected Triumph Thruxton.

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds
It’s not a make or model we’re used to seeing from Kott Motorcycles, but that didn’t deter Dustin. “The end goal was to transform the linear and aesthetic proportions of the machine to accommodate Ryan’s special requests,” he says, “and to reveal exactly what lay dormant within the modern Thruxton’s unrealized potential.”

Dustin’s first step was to ride the Thruxton to get a feel for the stock machine. “After the first ride the idea was not so much to fix the machine,” he explains, “but rather enhance the ride to allow the rider to feel more engaged, more required, and maybe slightly less docile.”

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds
The biggest issue, in Dustin’s mind, was the lack of of a cohesive line from the Thruxton’s steering stem to its tail—particularly the frame’s drop from the tank to the seat. So he set about modifying the frame to perfect its linear flow—adding some neat perforated steel panels in the process.

As a side effect, Dustin now had space to stash away the Thruxton’s wiring harness, ECU, fuse box, fuel injection module and downsized lithium battery. Which then highlighted the next challenge: the Thruxton’s in-tank fuel pump.

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds
Dustin wanted to fit a vintage Japanese tank to the Triumph, and settled on a late model Yamaha XS1100 unit. “Some may feel that fitting a Japanese tank to a British motorcycle is the final insult. But our thinking was that of dimensional and aesthetic liberty.

“It allowed for a taller tank-height-to-triple-clamp ratio, which always gives the impression of desirable fullness.”

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds
Luckily the XS tank had enough internal space to retrofit the Triumph’s fuel pump inside. Plus, the vacant space between the frame’s backbone and the tank’s tunnel turned out to be a great place to stick the ignition switch.

To finish off the bodywork, Dustin fabricated one of his signature, round bar constructed tail units. Any electrical components that hadn’t already found a home were relocated to under the cowl, and a discreet LED taillight installed.

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds
The focus then shifted to the bike’s handling. Keeping things British, Dustin fitted a pair of high-performance Hagon shocks and Avon tires. He then designed new rearset plates around the Thruxton’s frame down tubes, improving the riding position in the process. Up front, clip-ons were an obvious choice, paired with the original controls.

To wring the maximum performance out of the Triumph twin, the EFI was remapped and the stock exhaust system swapped for a stainless steel Arrow two-into-one system. “It sounds absolutely brutal at speed,” says Dustin. The airbox also gave way to velocity stacks.

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds
Dustin’s handiwork is evident throughout the build—from the subtle inner rear fender to the custom-made exhaust and engine mounts.

When it came to finishing options, Dustin wanted to stick with a factory Thruxton vibe, “while redefining the overall stance and ride-ability.” To match the brushed metal casings, the majority of new components were given a brushed nickel or aluminum appearance.

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds
There’s brandy-wine paint on the tank and tail, enhanced with pewter gold pinstriping. And reddish brown leather covering over the seat foam. All beautifully done.

One little detail is missing, though: the speedo. Instead, painted in a neat script onto the headlight bucket, are the immortal words ‘Live Fast’. It’s a typically neat and sympathetic touch from Kott, and sums up the spirit of traditional café racers.

Looks like Mr Reynolds has a knack for choosing builders as well as scripts.

Kott Motorcycles | Instagram | Images by Alex Martino | Other builds from Kott Motorcycles

Triumph Thruxton cafe racer built by Kott Motorcycles for Ryan Reynolds

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Naked Speed Special: Bryan Fuller’s Scrambler

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
If Bryan Fuller’s name doesn’t immediately ring a bell, his face should. He’s the co-host of Naked Speed—Velocity’s popular, café-racer-centric show.

Bryan’s been getting his hands dirty far longer than he’s been in show business though. His shop—Fuller Moto—has built up an impressive portfolio of hotrods and motorcycles. And he’s written some handy DIY books along the way.

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
This off-the-wall scrambler is Bryan’s latest project. And unlike most custom scramblers we see, it’s been built to favour dirt over tarmac.

Look past the radical bodywork, and you’ll spot its most notable feature—the 250cc, bevel-driven engine. That’s right, Bryan’s ‘Dirty Duc’ is based on a 60s-model Ducati Scrambler.

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
“The concept for the Dirty Duc came to me when I began looking for a dirt bike to ride on trails in Atlanta,” explains Bryan. “I could have bought a cheap new or vintage bike, but at the time there really weren’t many custom dirt bikes out there. Besides, not building it myself just seemed like cheating.”

Bryan knew what he was after, but had to find it. Then, while scouring the swap isles at the Barber Vintage Festival, he came across a tired, worn-out Ducati Scrambler. It was way past needing a simple cleanup, but Bryan wasn’t fazed.

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
“I called the number listed on the sticker and waited for the owner to meet me at the bike. He said it ran, which was total BS since there were no fuel lines or wires attached. I didn’t care though—this bike was going to be mine. I happened to have $1,200 cash in my pocket from selling t-shirts that day, so I struck the deal.”

Deciding that trail riding is no fun alone, Bryan decided to build a matching second Scrambler. He approached Rich Lambrechts at DesmoPro, who had enough parts in his personal stash for a doppelgänger.

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
“Rich is one of the top bevel drive Ducati builders, with lots of experience and spare parts—a true master of his craft,” says Bryan. “Together, over the Christmas holiday, we rebuilt both 250cc singles and my round case 750cc twin ‘Full-Sport’.”

Rich overhauled each engine with painstaking precision—using an array of shims gathered over the years to assemble each component with near zero tolerances. “My role,” says Bryan, “was general excitement and help with polishing. Plus ARP fastener replacement duties, coffee infusion, food procurement, and alarm clock.”

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
Six days later, the engines were finished. Unfortunately an avalanche of customer projects then took priority: it would be a full year before the Dirty Ducs were back on the bench.

First on the agenda was increasing suspension travel. To get the most out of the rear, the swingarms were lengthened and modified to accept a side-by-side dual shock setup. Fox supplied a pair of custom-valved shocks for each, with a whopping eight inches of plushness.

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
Taking cues from modern dirt bikes, Bryan custom-made chain guides and added a runner near the swingarm pivot to keep chain slack to a minimum. He also used some old BMX pegs to cover up the original shock mounts: handy for loading, unloading and wheelies, or as makeshift passenger pegs.

“The vision was to get modern stance and suspension travel, with vintage Italian parts that would’ve set an extremely high standard back in the day,” Bryan explains.

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
Each bike also got a set of magnesium Marzocchi forks, held in place by Ceriani triple trees. New wheels were built around Borrani rims and fitted with Dunlop D606s. Dunlop totes the D606 as a street-legal knobby—perfect for getting Bryan to and from the trails.

The exhaust systems are stainless steel Cone Engineering mufflers terminated with custom-made headers. The kooky tail unit and headlight shroud are hand-made aluminum pieces, and the fenders are original.

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.
The bodywork is identical on both bikes, right down to the original 70s-model Penton tanks—items that took Bryan two years to find. Levers and Super Pratic throttles (both from Tommaselli) round out the cockpits.

The Dirty Duc’s unfinished look isn’t a clever attempt at ‘patina’—it literally is unfinished. Bryan’s hoping to add a snorkel and get some paint, powder coating and upholstery done when time allows.

Once that’s done, he’s going to put one of the Dirty Ducs up for sale. Just one—because he’ll be riding the pants off the other.

Naked Speed | Fuller Moto website | Facebook | Instagram

Custom Ducati Scrambler built by Bryan Fuller of the Velocity show Naked Speed.

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Venier’s Moto Guzzi V65: Better Than Factory?

Better Than Factory: the Venier Customs Moto Guzzi V65
If you love the style of vintage motorcycles but blanch at the prospect of the maintenance and repair, Stefano Venier has the answer for you. He rebuilds and restores classic Moto Guzzis, adding a touch of customization that elevates them to the sublime.

Over the past two years, Brooklyn-based Venier Customs has built five ‘Diabola’ bikes, shipping them to clients as far afield as London and Milan. And it’s easy to see why the demand is there.

Better Than Factory: the Venier Customs Moto Guzzi V65
The Diabola is a completely rebuilt 1984 Moto Guzzi V65C. The ‘C’ marks it as the ‘custom’ version of the V65, but the cruiser-ish stepped seat and upright fairing are thankfully ditched.

The V65 is a solid and reliable platform, with simple mechanicals proven over decades. As Venier points out, “Moto Guzzi is still using this frame, engine block and transmission on the current V7.”

Better Than Factory: the Venier Customs Moto Guzzi V65
Although the air-cooled V Twin measures only 643cc, it pumps out 52 horses—four more than the contemporary Moto Guzzi V7 Stone. (That’s emissions regulations for you.)

Venier starts work by completely stripping down and rebuilding the donor bike. That includes the entire drivetrain, plus the electrical and brake systems.

Better Than Factory: the Venier Customs Moto Guzzi V65
They are restored to ‘as new’ condition, using OEM parts, right down to the lighting—and Venier’s quality control is even more stringent than that of the factory. He even replaces the headlight unit and the shocks with new-old-stock parts—which cost more than modern replacements.

Better Than Factory: the Venier Customs Moto Guzzi V65
On this particular V65, every component has been restored, modified or upgraded—except the tank and the headlight brackets. The rearsets are a prime example: after scouting around for modern replacements, Venier ended up modifying the originals. Amongst the few ‘modern’ upgrades are the mufflers and the Tommaselli Condor clubman-style bars.

Better Than Factory: the Venier Customs Moto Guzzi V65
The aesthetic is minimal, amped up by the black finishes. What isn’t black is chrome, and that’s all been redone. Even the face of the original Veglia Borletti speedometer has been carefully revamped, losing the visual clutter but keeping the timeless style.

“It’s all about the aesthetic,” says Venier. “The Diabola is not a ‘high performance’ motorcycle. “It’s a restoration that accentuates the shapes and forms of the original, with a complete mechanical overhaul.”

Better Than Factory: the Venier Customs Moto Guzzi V65
This level of quality doesn’t come cheap. But Venier’s clients appreciate timeless style and quality craftsmanship.

It’s a tricky formula to get right, but if you want a classic bike that starts on the button and brims with character, start saving now.

Venier Customs website | Instagram | Facebook | Photos by Donatello Trevisiol | Check our coverage of previous builds from Venier Customs

Better Than Factory: the Venier Customs Moto Guzzi V65

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New and Noted: Motorcycle Gear

New motorcycle gear
For those of you lucky enough to be in the northern hemisphere, spring has arrived. The snow may have receded, but there’s an avalanche of cool new gear hitting the shelves.

We’ve picked out a few items worthy of your consideration, from big brands to unknown upstarts. This time we’re taking a top-to-toe approach, from helmets to boots. If there’s anything you think we’ve missed, let us know in the comments.

DMD Racer motorcycle-helmet
DMD Racer Most modern motocross helmets just don’t have the allure of the vintage designs. So the Italian maker DMD has recreated the classic 70s-style lid using modern technology—with a carbon/Kevlar shell that meets the European ECE 22.05 safety standard.

The £299 Racer comes in five sizes and includes a removable, washable liner, plus a padded chinstrap with a double D-ring closure. The spec might be basic, but it’s a solid and stylish option to open face lids. Choose from white or black finishes, or drop another £100 for a hand-painted ‘Line’ option. [Buy]

Simpson Street Bandit motorcycle-helmet
Simpson Street Bandit The Bandit is one of those iconic helmet designs that everyone recognizes: It’s the two-wheeled equivalent of the Simpson Diamondback worn by The Stig in Top Gear. Safety has never been the Bandit’s strong point though—until now. The helmet has been revamped and re-released, and now meets the Snell M2010 standard as well as DOT.

It’s still probably not as safe as a Schuberth lid, but you do get a bigger eyeport area for a better field of vision. And you can upgrade the standard clear shield for a smoke, amber, iridium or mirrored visor. The Street Bandit is available in gloss and matte black, but really, the only color to select is white. [Buy]

Spidi Fandango motorcycle jacket
Spidi Fandango The Italians are cottoning on to the revival of classic motorcycle style. We’ve seen Dainese dip a toe in the waters with the 36060 range, and Alpinestars has just announced its Oscar collection. Now it’s the turn of Spidi: the $699 Fandango jacket is a collaboration with our friends at the famous French magazine Cafe Racer.

We’re told that it’s crafted from “the finest cowhide available in the Italian tanning district of Vicenza, Italy,” but it’s the design details that attract the eye. There’s a pocket on the back for storing gloves, and ‘blind’ patches on the chest and sides to provide space for nametags and club insignia. You also get shoulder and elbow protectors, and an insert suitable for a back protector. [Buy]

Saint kevlar motorcycle pants
Saint 100% Kevlar Drills Saint is a new arrival on the apparel scene that shows huge promise. Their core product is a AU$350, 100% Kevlar drill pant with 360° tensile strength and great looks. These are pants you can wear all day, but they also have significant burst and slide abrasion resistance.

They’ve been tested at CE approved facilities in both the UK and Italy, recording times of 3.62 seconds—just shy of the ultimate Level 1 rating of four seconds. (To put that into perspective, a standard pair of denims will burst on impact and disintegrate in less than half a second.) You also get triple-stitched seams, quality YKK zips, and 3M reflective material on the cuffs for extra visibility at night. The perfect alternative to jeans. [Buy]

LD&CO kevlar motorcycle jeans
LD&CO Made To Measure Kevlar Jeans The concept of personalization has been slow to reach the ‘casual’ motorcycle market, helmet paintjobs aside. A few months ago, we highlighted Ruste, which will add a Kevlar lining to your favorite pair of jeans. Now LD&CO have taken the concept a step further, offering Kevlar jeans in made-to-measure sizes. Using WWII-era denim sewing machines in Phoenix, Arizona, LD&CO will make you a fully tailored pair of selvedge denim riding jeans with a heavyweight Kevlar lining.

You supply your measurements and the style you want, and for just $198 they’ll do the rest within 60 days. If you’re in a hurry, Huckberry has a selection of sizes in 15-ounce Cone Mills Denim and a slim straight fit.

ICON 1000 Prep motorcycle boots
ICON 1000 Prep Boots Icon’s tough, retro-styled Elsinore boots have been a smash hit for the Portland, Oregon based company. The sequel has now arrived, in the form of the more subdued but equally high performance Prep boot. Icon describes the $270 boots as “Historically significant silhouettes re-imagined with modern materials and construction techniques. And then given a personal twist of moto-apocalyptic 80s fever dreams.” And we can’t do better than that.

The boots are waterproof and heavily armored, with steel shanks, reinforced toe boxes and heels, and a 12-inch top grain leather upper section for a true three-quarter leg fit. Take your pick from Stealth Black or Brown. [More info]

ICON 1000 Prep motorcycle boots

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Blondezilla: MotoLady’s Sportster Scrambler

Blondezilla: A Sportster Scrambler built by Motolady
We love scramblers for their effortlessly cool vibe. But they don’t just look good: they’re invariably more usable and practical than most customs.

It’s the usability angle that inspired Alicia Mariah Elfving to build this Sportster scrambler. Her previous build, a custom Ducati Monster, looked great but wasn’t that good at munching the miles.

Blondezilla: A Sportster Scrambler built by Motolady
“I wanted to make a bike very different from the Monster,” says Alicia, who runs the excellent Motolady website. “The Ducati is great for canyons and twisties, but it’s the worst for any kind of distance riding. It’s uncomfortable, and there’s nowhere to pack anything.”

Dave Zemla at Burly Brand helped nudge things along. “He brought up the idea of doing a Sportster build,” explains Alicia. “So I contacted my buddy Caroline, who had a lowered, super-cruiser Sportster, and asked if she wanted me to give it a makeover.”

Blondezilla: A Sportster Scrambler built by Motolady
Caroline said Yes. She promptly turned up with her 2001-model Sportster 883, and Alicia and her partner Jeff Wolf tore into it.

At 5’11” Caroline (above) is not exactly short. So the first job on the agenda was to lift the ride height. Burly Brand supplied a set of 15” Stiletto shocks—plus a café-style tail unit, scrambler bars and MX pegs.

Blondezilla: A Sportster Scrambler built by Motolady
Alicia stripped the Sporty down to its chassis and motor, fitted the bars, perched the seat on the subframe and began swapping out fuel tanks.

“I ended up with a Honda CB350 tank—blasphemy for the HD brand, but that made me love the idea even more. The lines worked well, and it matched up with the tail piece… so it was final.”

Wolf helped Alicia modify the tank, to clear the Harley’s heads and line up with the seat better. The neat little luggage rack was a swap meet find; it’s been modified and mounted via a set of bungs from Lowbrow Customs.

Blondezilla: A Sportster Scrambler built by Motolady
Wolf then chopped the subframe, adding a hoop and gussets for additional strength. The small rear fender was made from a spare chunk that was lying around the shop, and it’s been combined with a custom-made splash guard to keep muck off the engine. The front fender has been trimmed to match.

The Sportster’s forward pegs were ditched in favour of Chainsikle’s ‘Low Sets’—placing the controls further back and lower down for improved ergonomics. The original controls were then re-purposed as highway pegs, since Caroline often tours with her bike.

Blondezilla: A Sportster Scrambler built by Motolady
The front forks were upgraded with preload adjusters from Speed Merchant, and the kickstand was lengthened to match the new ride height.

DNA Speciality supplied a new 18” x 3.5” chrome rear wheel, laced to a stock Sportster hub. Both wheels are now wrapped in Continental TKC80s, the dual sport rubber du jour. And the final drive has been converted from belt to chain, with a kit from Lowbrow Customs. It’s running on a tensioner made from a skateboard wheel.

Blondezilla: A Sportster Scrambler built by Motolady
Alicia also installed DP Customs‘ low-slung Box Exhaust, cleaned up the cockpit cabling, added a steel braided brake line, and fitted a hand-made license plate bracket.

Final tuning and wiring was handed over to Adam Gaspic of Gasser Customs, and the air filter and tail light are from Boyle Custom Moto.

Blondezilla: A Sportster Scrambler built by Motolady
Rounding off the parts list are Renegade grips and Slimline risers from Biltwell, with Dime City Cycles supplying an Acewell 2853 speedo and tacho combo. Ryan Hausmann of Open Road Design made up the “GAS IT!” points cover, based on a design Alicia penned.

The jewel in the crown, though, is the paint. “I knew it needed a bright sparkly paint job,” says Alicia. “So I choose green metalflake for its gender neutrality and loudness at the same time. The shade reminds me of the Emerald City in the Wizard of Oz: It’s a horse of a different color!”

Blondezilla: A Sportster Scrambler built by Motolady
Justin Gajefski at JG Fabrication and Design whipped up the paint, while Wolf took care of pinstriping and silver leaf duties—including the “Blondezilla” livery on the tank.

So where did the name Blondezilla come from? “It’s Caroline’s nickname,” says Alicia, “and it represents her perfectly.” And now she’s got the bike to match—tough, stylish, and ready for anything.

Motolady | Facebook | Photos by Sean Delshadi of Burly Brand

Blondezilla: A Sportster Scrambler built by Motolady

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Snow Go: Northern Lights’ Yamaha HL500

Northern Lights Optics' incredible Yamaha HL500 snow motorcycle.
Snow bikes are a great recipe for unbridled hooliganism. Take a dirt bike, fit it with a ski and a track, and hold on tight. But most are built using modern motocross machinery—and that doesn’t appeal to Orion Anthony.

Orion lives just north of Whistler in the alpine region of British Columbia, Canada—and spends a great deal of his time exploring the area by snowmobile. He’s also just launched Northern Lights Optics, a luxury eyewear collection that takes cues from early-days mountaineering and motorcycling.

Northern Lights Optics' incredible Yamaha HL500 snow motorcycle.
“For this new brand,” says Orion, “I wanted to create something to provoke a sense of adventure and freedom, with a vintage twist.”

“I love touring the alpine on my snowmobile, but my sled is very modern; it has little relationship to the vintage feel of the collection. And while classic snowmobiles look cool, they are not effective for alpine touring in deep snow.”

“With several companies making snow bike kits, I thought maybe I could fit one onto an old MX bike!”

Northern Lights Optics' incredible Yamaha HL500 snow motorcycle.
After some deliberation, Orion settled on the iconic Yamaha HL500: the bike famed for being the last four-stroke to win a Grand Prix before the reign of the two-stroke began. A little research led him to Rob Phillips of Husky Restorations in New York—renowned bike builder with a number of HL replicas under his belt. One phone call later, and Rob was on board.

For the chassis, Rob ordered a custom-built frame from FrameCrafters in Illinois. The engine is a 1979 Yamaha XT500 mill, with a Megacycle cam and heavy duty valve springs installed “to give it a little punch.”

Northern Lights Optics' incredible Yamaha HL500 snow motorcycle.
He also added his own steel-braided oil lines and modified the engine case for a shorter, steel-braided oil pickup line. The carb is a 36mm Mikuni item, kitted with a K&N filter, and the exhaust is a stainless steel, HL500-style unit with a built-in silencer.

With the HL having to run at altitudes ranging from sea level to 8000 feet above, Rob had concerns over jetting. So he contacted Tom White at White Brothers for advice: “Tom’s the ultimate expert on these engines,” says Rob. “He gave me a carb recipe that worked perfectly, only needing a slight change in needle position for different altitudes.”

Northern Lights Optics' incredible Yamaha HL500 snow motorcycle.
Moving to the bodywork, Rob fitted the tank and seat from the equally legendary 1976 YZ125. The fenders are generic MX parts, while the side covers were made from fiberglass. “Orion got a little creative,” says Rob, “and we changed the side panel numbers to NL500—as in Northern Lights 500.”

The original HL500 has 35mm YZ400 forks, but Rob thought it’d be best to go for something beefier—so he fitted 43mm YZ forks instead. Some small modifications had to be made to the frame and forks to fit the track and ski, but other than that the conversion went off without a hitch.

Northern Lights Optics' incredible Yamaha HL500 snow motorcycle.
Rob’s work wasn’t done though: he also built up a swing arm, wheels, rear shocks, and everything else Orion would need if he ever decided to convert the ‘NL500′ for dirt use.

When all was said and done, Orion dragged the NL500 along to Milan for the MIDO Eyewear Show, and his first visit to the Italian Alps.

“Riding into the Alps on a throaty sounding HL500 beast of a snow bike was over the top. But the highlight of the day was pulling up in front of Ristoro Pasini, the alpine restaurant and bar. The reaction from the people sunning themselves on the patio was priceless.”

Visit the Northern Lights Optics website to see a video of the NL500 in action | Husky Restorations

Northern Lights Optics' incredible Yamaha HL500 snow motorcycle.

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Action! Vimeo launches The Greasy Hands Preachers

Motorcycle documentary: The Greasy Hands Preachers
This weekend, the definitive film about the new wave custom scene is released to the public.

Following its premiere at the San Sebastian film festival, The Greasy Hands Preachers is going global with Vimeo. From Sunday you can stream and download the 90-minute documentary—and you can pre-book right now.

Motorcycle documentary: The Greasy Hands Preachers
Shot on Super 16, Greasy Hands takes viewers all over the world, with stopovers in France, the USA, Scotland, Spain and Indonesia. The cast is a roll call of big name builders: from American-based heavyweights Roland Sands (above left) and Shinya Kimura (right) to controversial Europeans El Solitario and Blitz Motorcycles.

It’s the work of producer-director team Clément Beauvais and Arthur de Kersauson, which is a stamp of quality in itself. They’re best known for the brilliant Long Live The Kings—an elegant, elegiac mood piece that made our list of motorcycle films worth watching.

The Greasy Hands Preachers is a celebration of manual work, seen through the lens of motorcycle enthusiasts who have found their way to a happy life. “A biker crossing a beautiful landscape is an image that conveys the idea of freedom,” say Beauvais and de Kersauson. “However, the mechanic who builds and repairs this bike is perceived as proletarian with dirty hands.” It’s a perception that the duo have set out to overturn.

Motorcycle documentary: The Greasy Hands Preachers
It’s also an idea that resonated with the high-ups at Belstaff, BMW Motorrad and Motul, who offered sponsorship to fund the film. A further $100,000 came from a successful Kickstarter campaign—a sure sign of appetite on the public side too.

Watch the full-length trailer below to get a taste of The Greasy Hands Preachers right now. To stream or download it in full, head over to the official Vimeo On Demand page.

Enjoy.

The Greasy Hands Preachers on Facebook

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The Walking Dead: The Daryl Dixon Motorcycle

Daryl Dixon's motorcycle from The Walking Dead.
EXCLUSIVE If you have a television in your house, you probably know AMC’s The Walking Dead. If you’re blessed with a strong constitution, you may even be watching it.

It’s a post-apocalyptic drama series that scores millions of viewers for every episode. And unlike most shows of that ilk, it’s a huge hit with critics too.

Daryl Dixon's motorcycle from The Walking Dead.
The series returned for the second half of its fifth season in February, and with it comes a new addition to the cast: a motorcycle ridden by the character of Daryl Dixon, played by actor Norman Reedus.

If you see elements of the Classified Moto style in this Honda Nighthawk, you’re right. Reedus already has a Classified bike in his garage, and when the producers of The Walking Dead needed a motorcycle, he knew just the man to speak to …

Daryl Dixon's motorcycle from The Walking Dead.
“Norman’s the best,” says Ryland. “Very enthusiastic, straightforward and down to earth—despite millions of fans watching his every move. During one of our conversations, he said he had something in the works that was going to blow my mind. A week later, he introduced me to Scott M. Gimple.”

Gimple is the ‘showrunner’ and an executive producer and writer for The Walking Dead. And he got the show on the road real fast. “Scott liked the Classified Moto style, and wanted us to build a version of what we already do. We didn’t have to get outside our comfort zone—and given the time constraints, that was a good thing.”

Daryl Dixon's motorcycle from The Walking Dead.
“I felt like I was back to my old advertising days when the project got rolling,” says Ryland. “I made some pretty detailed boards to help Scott choose the direction. We had to quickly settle on the platform, the ergonomics and the major design elements.”

To complicate matters, Ryland had to design the bike and then build two identical replicas. He settled on a 1990s CB750 Nighthawk as the platform: “We’ve worked with the Nighthawk a lot lately, and know it really well.”

Daryl Dixon's motorcycle from The Walking Dead.
The most difficult part of the project, however, was not the mechanical side: it was the aging and ‘distressing’ of the bikes. “You might think, ‘Rusty tanks and fenders? Ratty paint? No problem.’ But replicating those irregularities is really hard.”

The motors look like they were cobbled together from several sources—thanks to a paint job by Ryland’s wife Betsy. “She made the engines identical down to the last scratch and smudge, applying layers of different paint colors and then sanding and stripping away those layers.” The effect is subtle and realistic, mimicking wear and tear over many years.

Daryl Dixon's motorcycle from The Walking Dead.
Meanwhile, Ryland was in charge of oxidation and dents. “We didn’t have time to let the parts rust naturally, and even if we did, it’d be impossible to make them look identical. So I made a rust concoction using steel wool, vinegar, peroxide and rust powder.”

Ryland would dab on the rust mixture, drying it with a heat gun between layers. When both sets of parts looked the same, he had them coated in a clear satin powder…after beating the hell out of them with various blunt objects.

Dixon's motorcycle from The Walking Dead.
Ryland’s chief mechanic Danik handled most of the fabrication—and the electrical and mechanical work, too. There’s even a false kickstarter that moves like a real one, but doesn’t actually start the bike.

Motor builder Jim Carrol did his part in a fraction of the time he usually gets. David Zemla at Progressive Suspension pulled strings to deliver 970-series piggyback shocks at next to no notice, so they could be scuffed up and aged. Dime City Cycles turned on the taps too, delivering a multitude of other small parts faster than a zombie on speed.

Dixon's motorcycle from The Walking Dead.
Roy Baird upholstered the seats, and then designed a bag that rides under the subframe. “He took a poster board mockup I made and translated it into a fully functional, durable waxed canvas bag. It fits the look of the bike perfectly, and fills some of the empty space under the seat.”

“We got to work a lot with Tom Luse (executive producer) and John Sanders (prop master). It’s cool because we see their names every week in the opening credits—and they really know their stuff.

Daryl Dixon's motorcycle from The Walking Dead.
“Tom kept things moving without any drama—a huge asset on a project like this. John is in charge of every weapon, vehicle, trinket, wine glass or backpack that appears in the show. So he’s a wealth of information about how the props will be used, and what kind of abuse they’ll take.”

Because this is Daryl Dixon’s motorcycle, it needed a crossbow mount. And that’s what the rack above the rear fender is for. It had to look good with or without the crossbow in place, and not interfere with a passenger—potentially one wearing a backpack.

Daryl Dixon's motorcycle from The Walking Dead.
The four padded posts fit into the hollows of the crossbow stock, so Daryl can slam the bow into place and take off in a hurry. It’s a pretty cool setup.

“We’ve done some really out-of-the-ordinary things as Classified Moto, but this project takes the cake,” says Ryland.

“We always love to work with people who appreciate what we bring to the table; getting to do this for one of the most popular shows on TV is really over the top.”

Classified Moto website | Facebook | Instagram | Images by Adam Ewing

DARYL DIXON MOTORCYCLE: BUILD SHEET
Donor: 1992 Honda CB750 Nighthawk
Front end: Yamaha YZF-R6
Front wheel: Yamaha YZF-R6
Front brakes: Yamaha YZF-R6
Rear wheel: Stock Nighthawk
Tires: Kenda Big Block
Shocks: Progressive Suspension 970 piggybacks
Tank: XS650 reproduction
Intake: Twin billet aluminum mesh units CNC milled by Seth Ingham
Exhaust: Modified stock with custom baffles
Seat: Leather, custom upholstered by Roy Baird, Richmond, VA
Battery: Shorai Lithium Ion
Chain: DID X-ring
Rack: Custom crossbow mount

Daryl Dixon's motorcycle from The Walking Dead.

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Boxing Clever: Deus Customs’ Gentleman Jim

The latest custom to roll out of the Deus Customs headquarters in Sydney is a sublime mix of elegance and power.
Boxing aficionados will know the name Gentleman Jim Corbett. He was a man of taste and manners, who trod the boards of theatres in San Francisco and New York.

He also entered the ring 24 times between 1886 and 1903—including one bout that extended to a brutal 61 rounds—and became the Heavyweight Champion of the World.

The latest custom to roll out of the Deus Customs headquarters in Sydney is a sublime mix of elegance and power.
So ‘Gentleman Jim’ is an inspired nickname for the latest custom to roll out of the Deus Customs headquarters in Sydney, Australia. Constructed by master builder and workshop boss Jeremy Tagand, it’s a sublime mix of elegance and power.

The classic lines and subtle finishes hark back to the days of fine British iron. But the heart of this machine is a 2008-spec Harley Davidson XL1200C—better known as the Sportster 1200 Custom.

The latest custom to roll out of the Deus Customs headquarters in Sydney is a sublime mix of elegance and power.
To get the right visual balance, Tagand has taken an unusual approach. And it’s a masterstroke: Rather than use a Norton frame to create a Norley (or is that a Harton?) he’s severed the rear subframe of the Harley and grafted on the back end from a Kawasaki W650.


The result is a clean and horizontal line from tank to seat, and a radical change of style for the Sportster.
 And there’s an added bonus: any replacement seat designed for the W650 or W800 will now fit this bike.

The latest custom to roll out of the Deus Customs headquarters in Sydney is a sublime mix of elegance and power.
Tagand has changed the Sportster’s usual F21/R16 wheel configuration to a more stately F19/R18 setup, with alloy rims laced to custom hubs.
 He’s also upgraded the fork internals to improve the dynamics, and fitted Ikon shocks to smooth out the ride.


The ‘swan neck’ clip-ons bars are from Rod Tingate in Melbourne—keeping the cafe styling, without too much lean-forward.
 The adjustable rearsets are from the Japanese sportbike specialist Sato Racing.


The latest custom to roll out of the Deus Customs headquarters in Sydney is a sublime mix of elegance and power.
On the fabrication front, we’re looking at new fenders front and back, plus a one-off seat unit. The mirrors, headlight, brake lines and speedo are all aftermarket items; the standard Harley top clamp has been filled in with alloy and smoothed over.


A Roland Sands Design 2-into-1 exhaust supplies a suitably sporty finishing touch, and no doubt a pleasant rasp too. It’s short and tucked in tight, allowing the gorgeous bodywork to shine.

The latest custom to roll out of the Deus Customs headquarters in Sydney is a sublime mix of elegance and power.
The tank is a standard XL1200C item—and works just perfect with the new W650 back end. The simple, low-key paintjob hints at the AMF Harley days, and ties in beautifully with the satin and gloss black finishes elsewhere.

The latest custom to roll out of the Deus Customs headquarters in Sydney is a sublime mix of elegance and power.
It’s the most elegant Sportster conversion we’ve seen in a long time, and a fine new addition to the Deus Customs oeuvre.

Top marks to Monsieur Tagand (sitting on the bike below) for an exceptional build. And how ironic that it should take a Frenchman to pick out the best from the American and English genres of motorcycling.

Deus Customs website | Facebook | Instagram

The latest custom to roll out of the Deus Customs headquarters in Sydney is a sublime mix of elegance and power.

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BikeExif Custom Motorcycles Honda motorcycles Japan Other Motorcycle Blogs USA

Thunderhawk: A New Angle On The Honda CB77

An industrial designer lets loose on the iconic Honda CB77, and the result is stunning.
With most Honda CB customs packing 400cc or more, we were a little curious when a CB77 Super Hawk hit our inbox. After all, this was the bike that launched Honda in the USA—and the bike that Robert M. Pirsig rode on his trip in Zen and the Art of Motorcycle Maintenance.

Plus, the Super Hawk is gorgeous in stock form, with its iconic chrome tank. There are plenty of restored CB77s out there, gleaming in the sun—but it’s intriguing to see a completely fresh take on a timeless classic.

An industrial designer lets loose on the iconic Honda CB77, and the result is stunning.
This angular 1962-model CB77 is a radical departure from the original bike’s soft lines, and the result is stunning. It belongs to Ian Duffy: an industrial designer based in Miami, Florida, who has an affinity for the Super Hawk.

“My first bike was a stock ’66 CB77,” says Ian. “When I bought it I had no clue how to work on it—let alone ride. But I learned fast, rebuilding it in my apartment and problem solving as I drove it around San Francisco.”

An industrial designer lets loose on the iconic Honda CB77, and the result is stunning.
Ian was looking for a new project, so he contacted Davo Guzzi—a Honda builder and collector. “I asked him to put together a kit of parts for a stripped down performance race bike, which would emulate the quality and craftsmanship of the original CB77. I was about to move to Miami, so I put the boxes of parts in the back of my old ’67 F250 and drove them over to begin the process.”

Working out of a tiny shed in his back yard with only a basic tool kit, Ian set to work—completing the entire build on a budget of just $2000.

An industrial designer lets loose on the iconic Honda CB77, and the result is stunning.
He rebuilt the engine with reconditioned components, including a crossed gear racing transmission. The cylinders were re-sleeved to the original 305cc bore using a set of Wiseco pistons. A new wiring harness was made up too, with Dyna coils and a new stock points ignition system.

Moving to the chassis, Ian shortened the end of the frame and cut out the stock battery box. He re-laced the rims with stainless steel spokes, and fitted a set of ceramic coated Honda CL77 pipes. The front headlight and fender are both CB160 items, found at a swap meet, and the tires are from Sava.

An industrial designer lets loose on the iconic Honda CB77, and the result is stunning.
During the project Ian bought a mini lathe and began fabricating his own parts; the rear sets, headlight ears, triple tree, exhaust flanges and steering tensioner are all his handiwork. He also wired up the CB77’s unique new tail light—consisting of 24 LEDs embedded in the tail unit.

Ian knew his biggest challenge would be the bike’s tank and seat though. “The Super Hawk is a beautiful bike on its own,” he admits, “and it’s very difficult to modify the lines and maintain the quality of the design.”

An industrial designer lets loose on the iconic Honda CB77, and the result is stunning.
He started by shaping a wooden plug for an elongated, three gallon tank, before casting a fiberglass mold and building the final product. The stocky seat was made from fiberglass-reinforced PVC. (There’s a new Lithium-ion battery hiding underneath it.)

When it came time to pick the CB77’s finishes, Ian wanted a raw but refined look that would accentuate the engine’s design. He settled on a darker color pallete—contrasting it with bits of bare metal. The engine and other components were bead-blasted, then finished in black using a home-made powder-coating rig. The remaining body parts were treated to a coat of Aston Martin silver.

An industrial designer lets loose on the iconic Honda CB77, and the result is stunning.
Ian’s dubbed his CB77 ‘Thunderhawk’, and is pretty chuffed with how it turned out. “The bike has incredible power now with the lighter weight from stock, the seating position cuts down on wind resistance and the sound is unbelievably raw.”

Best of all, he has plans for a follow-up: “I am in the process of designing and prototyping a new engine and contemporary motorcycle design based on the CB77, with modern improvements.”

We can’t wait.

Visit Ian Duffy’s website

An industrial designer lets loose on the iconic Honda CB77, and the result is stunning.