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Custom Bikes Of The Week: 24 March, 2019

The best cafe racers and customs from around the web.
This week’s all about Yamaha, with a veritable squadron of cool customs from every genre—including a new SR500 from Shinya Kimura. There’s also a very cool Guzzi Le Mans sneaking in from Italy. Let us know which one you’d ride home, because we can’t decide.

Moto Guzzi Le Mans III by Ruote Fiere
Moto Guzzi Le Mans III by Ruote Fiere Chris is far more of a Guzzista than I am, but even I can’t resist the charms of this peculiar—yet alluring—Le Mans. It’s the work of Davide Caforio over at Ruote Fiere in Italy, who’s masterfully blended a pseudo-endurance look with some sweet engineering.

This Le Mans is packing a 1,100 cc square barrel motor, Dell’Orto PHM 40 mm carbs and a beefy stainless steel exhaust system. Adding to the list are a Silent Hektik ignition system housed in a Mandello Racing timing case, a lighter flywheel, and a Ram Racing machined clutch. Oh, and a custom oil cooler too.

Moto Guzzi Le Mans III by Ruote Fiere
Davide’s fiddled with the geometry too, with a steeper head angle, and a pair of 45 mm Marzocchi forks in billet triples. The rear shocks are by off-road car gurus, Oram, and feature Öhlins bits inside. Three-spoke alloy wheels from Italian firm EPM are controlled by a custom braking system, pieced together from multiple sources.

The bodywork’s a masterclass in motorcycle Tetris too. A one-piece composite tank and tail unit covers a fuel cell and a whole bunch of working bits. And there’s a Leo Vince silencer hiding inside that splendid aluminum belly pan. And that’s just the tip of the iceberg—our friends over at The Bike Shed have the full skinny. [More]

Yamaha WR450F by Le Motographe
Yamaha WR450F by Le Motographe Yamaha’s WR450F is an off-road weapon of note…but can it custom? French Workshop Le Motographe, says oui. When their American client asked for a street legal, off-road custom, the Le Motographe team of Jerome and Yvan went wild.

They redesigned the enduro with a hand-built exoskeleton, for a radically different aesthetic. There’s a hand-made tank sitting inside the frame, with a red leather seat and a custom rear fender. The airbox and exhaust are one-offs too, and the guys even shed a little extra weight, with a Lithium-ion battery.

Yamaha WR450F by Le Motographe
The changes have resulted in 10 kg weight loss, and a 5 hp boost in power. And Le Motographe have tuned the suspension too, specific to their customer’s weight. So even though this WR450F looks hella quirky, it should be bananas to ride.

What’s more, Jerome and Yvan have a couple more of these in the works. They’re almost done with a supermotard version, and there’s a flat track version planned next. [More]

Yamaha XJR1300 by Wrench Kings
Yamaha XJR1300 by Wrench Kings The XJR1300 is one of the last true modern UJMs. This 1999 specimen has all the muscular goodness of the stocker, ramped up with a huge hit of classic racer style. And we have Dutch shop Wrench Kings to thank for that.

Wrench Kings took the big Japanese four, and re-dressed it in hand-formed aluminum bodywork from The Custom Factory. Then they treated to a livery straight out of the 70s. The tail sits on a custom subframe, the seat’s wrapped in leather, and there’s an LED tail light neatly mounted out back.

Yamaha XJR1300 by Wrench Kings
The team also installed Tarozzi foot controls and clip-ons, new switches, Brembo master cylinders and Daytona clocks. There’s a full complement of Motogadget-ry too, and bits like the frame and wheels have been powder coated.

The airbox has been replaced by a row of pod filters, and the twin exhausts are from Cobra. But this wasn’t some half-assed hop up—the bike’s been properly tuned on the dyno. Numbers now sit at 127 hp and 130 Nm at the back wheel…so this XJR goes as good as it looks. [More]

Yamaha XT250 by Mokka Cycles
Yamaha XT250 by Mokka Cycles Budapest shop Mokka Cycles have a knack for building svelte, cute off-roaders. This little XT is one of their best yet—loaded with everything you need, and nothing you don’t.

It’s a 1982-model XT250; a punchy little enduro with no electric starter, and therefore no battery. Mokka took full advantage of this, trimming the Yamaha right down to the basics. But don’t let its unassuming looks deceive you—every nut and bolt on this XT’s been touched.

Yamaha XT250 by Mokka Cycles
There’s a custom subframe and seat, custom aluminum fenders, and a clean, high-mounted stainless exhaust system. The front wheel’s been swapped from a 21” to a 19” rim, for a more balanced stance. Classic motocross bars, Mokka switches and Ceriani headlight ears round out the package.

The paint is super-classy too—a riff on Yamaha’s liveries from back in the day. Mokka tell us that all they wanted to do, was build the bike they reckon Yamaha should be selling today. An OEM retro 250 cc enduro? Count us in!

Yamaha SR500 by Chabott Engineering
Yamaha SR500 by Chabott Engineering Shinya Kimura over at Chabott Engineering in California has made a name for himself as a master metal shaper. His motorcycles have a raw, asymmetrical feel—like they creeped out of his mind directly into metal.

This SR500 has all the hallmarks of a classic Chabott build. Even though the individual shapes seem random, there’s a harmonious flow going on from front to back. Everything’s hand-made, from the elongated fairing, right through to the straight-through exhaust in the tail.

Yamaha SR500 by Chabott Engineering
The donor’s actually a 1978 SR500 frame, with a 2018 SR400 motor wedged in. Shinya rebuilt the motor with a new piston and camshaft, then added a Keihin CR carb and Honda XR250 oil cooler. There’s also a Kawasaki KX250 swing arm, Works Performance shocks and Dunstall forks.

The rear brake’s from a XS650, the front brake’s from a 1969 Yamaha TD3 racer, and the wheels have been shrunk to 16”. I was lucky enough to see this alluring machine in the flesh at the Mooneyes show in Japan…my favourite bit? That bizarre trio of headlights. [More]

Yamaha SR500 by Chabott Engineering

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This BMW R nineT is a homage to Rickman Métisse

A BMW R nineT Rickman Métisse Homage from VTR
In the world of vintage desert sleds, the Rickman Triumph Métisse reigns supreme. It was a pretty legit scrambler in its day, and also one of best-looking motorcycles from that era.

For VTR Customs boss Dani Weidmann, though, there’s an even deeper connection. Back in the 80s, 17-year-old Dani took an apprenticeship at a company called Meier & Lutziger—the Swiss importer of Rickman frames and parts. Dani fell in love with the classy design of these throwback sleds.

A BMW R nineT Rickman Métisse Homage from VTR
When the VTR Customs crew were recently shooting the breeze over coffee—and reminiscing about the past—the idea of building a Métisse replica popped up. And since VTR is the custom arm of the BMW dealer Stucki2Rad, it could be based on the BMW R nineT. Just like that, the ‘Bétisse’ was born.

“Since we knew very well how the ‘Bétisse’ should look,” Dani tells us, “the design was done very quickly. A gas tank, seat and tail combination in the classic Métisse style.”

A BMW R nineT Rickman Métisse Homage from VTR
The original Métisse body kits were fiberglass—but VTR prefer working with aluminum. So their head tech and ‘alloy godfather’ Cello Brauchli whipped up a full complement of hand-made body parts.

“I think Cello prayed to God that, one day, we’re gonna have simpler ideas,” quips Dani. “After producing the Spitfire, we still fear he might kill us one day.”

A BMW R nineT Rickman Métisse Homage from VTR
Cello nailed the lines; hints of the original Rickman design are unmistakable. But it took some under-the-hood work to get right too. The design called for a straight fly line front to back, but due to strict Swiss regulations, the main frame couldn’t be modded.

So VTR took inspiration from another R nineT custom they’d seen, and built a bolt-on subframe to run the length of the bike.

A BMW R nineT Rickman Métisse Homage from VTR
It’s beautifully crafted, and also accommodates a custom-built air intake that replaces the stock unit, on the right. Look on the other side, and you’ll spot a matching air box cover. The new arrangement also called for a serious wiring cleanups.

The original airbox is still in play, but the exhaust is completely bespoke. It features custom two-into-one headers, terminating in a modified Akrapovič connector and end can.

A BMW R nineT Rickman Métisse Homage from VTR
“This is a pure ‘racing only’ solution,” says Dani. (The bike comes with an additional, street legal system from Hattech.)

The team deviated from the source material on the livery a bit. An OG British Racing Green paint job was on the cards, but it felt too on-the-nose. So VTR opted for baby blue, polished alloy, and gold highlights, with replica ‘Bétisse’ logos. Paint shop Freuler over in Benken sorted it out for the guys.

A BMW R nineT Rickman Métisse Homage from VTR
The frame had to be period correct though, and that meant nickel-plating it. But Swiss laws got in the way again (something along the lines of influencing the frame’s structural integrity).

So VTR nervously switched to a nickel-esque powder coating instead—and breathed a sigh of relief when the results came back.

A BMW R nineT Rickman Métisse Homage from VTR
One glaringly modern touch still remained: the R nineT’s motor and drivetrain are all black. So the guys took the brand new BMW, and stripped it right down to refinish it.

“The most shitty job,” Dani tells us, “was the sandblasting and glass pearl finishing of the engine. Stefano did this, in order not to stress Cello out even more.”

A BMW R nineT Rickman Métisse Homage from VTR
From there on out, it was a case of dressing the Bétisse in the right finishing kit. VTR started with BMW’s own Option 719 billet accessories, including foot controls, valve covers and the motor’s front ‘breastplate.’ They picked the clear alloy finish, but painted the cylinder heads black themselves, with some contrasting lines and lettering.

The cockpit was treated to a set of Renthal MX bars, new grips, and Magura master cylinders. Inspiration for the headlight came straight out of the 60s, with a deliberately “ugly, frog eyes and big plate look.” Out back, a pair of Kellermann tail light LEDs were sunk into tunnels in the rear section.

A BMW R nineT Rickman Métisse Homage from VTR
Classic dirt bikes didn’t sit as high as their modern counterparts, so VTR debated at length whether they should jack up the R nineT Scrambler’s suspension. In the end, they fitted a new shock and forks from Wilbers, with a 7 cm lift at both ends.

Then they added an 80s hit, with a pair of gold wheels from Kineo. They’re wrapped in Continental TKC80 tires, measuring 120/70 19” in front, and 170/60 17” out back.

A BMW R nineT Rickman Métisse Homage from VTR
Final touches include a small, hand-made fender up front, and leather upholstery on the seat by VTR’s upholsterer, Yves Knobel.

It didn’t shock us to learn that the Bétisse was sold before it was even finished. “It’s found a home alongside some other VTR Customs, inside a regular client’s garage,” Dani tells us. We just hope it doesn’t stay in the garage too long.

A BMW R nineT Rickman Métisse Homage from VTR
If you’re hoping to order your own Bétisse, we have some bad news. None of the parts are available in kit or complete form—everything was made specifically for this build.

“One of our client promises,” says Dani, “is that we build single and unique bikes, and that no copies will ever be reproduced by us.”

Disappointed?

VTR Customs | Facebook | Instagram | Images by Marc Holstein

A BMW R nineT Rickman Métisse Homage from VTR

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Feel the Illinoise: A DR-Z400 for the streets of Chicago

A custom Suzuki DRZ400 by Federal Moto
Federal Moto havethe Midas touch. The builds coming out of their Chicago workshop are sharp-edged, compact and big hits with our readers.

But sometimes, success can be a double-edged sword. After releasing ‘The Sunshine State of Mind’ SR500 in 2016, Federal were bombarded with requests for a replica build. “But there’s no fun in building the same bike twice,” says lead builder Mike Müller. “We love the support, but we also want our clients to have a one-of-a-kind bike.”

A custom Suzuki DRZ400 by Federal Moto
So Federal generally suggest to their clients that they build another one-of-a-kind bike. “Just as thumpy, just as wheelie-enabled, and just as awesome!”

That’s what happened with ‘Big Suzie,’ a DR-Z400 commissioned by a local Chicago-based client. “He’s a father of two, a businessman and city livin’,” says Mike. “He grew up on Honda CRs, Suzuki RMs and Yamaha YZs in the early 90s.”

A custom Suzuki DRZ400 by Federal Moto
Federal’s client wanted a dependable city thumper with the Federal touch: a bike that he could take for an occasional romp if the setting was right.

The Müllers knew right away what bike to use: the tried-and-tested DR-Z400 platform, launched at the turn of the century. As a major bonus, the street-legal DR-Z400S variant has electric start—a must-have upgrade from the SR500 platform used for ‘Sunshine.’

A custom Suzuki DRZ400 by Federal Moto
The slim Suzuki also has CDI ignition, a 21-inch front wheel, and good Showa suspension: 49mm adjustable forks, and a shock adjustable for high- and low-speed compression, as well as rebound damping.

With agreement on the 2005-spec donor bike, Federal whipped out the grinders. “We made a new subframe out of 7/8” square steel to match the OEM main frame,” says Mike. “Importantly, this uses the OEM bolt-on points for mounting—and may be a future Federal product. We integrated a LED taillight into the subframe as well.”

A custom Suzuki DRZ400 by Federal Moto
Then Federal ditched the clunky plastic OEM tank and mated an SR500 tank to the frame. “Like the DRZ, the SR500 also has oil in the upper neck of the frame,” Mike reveals. “So the tunnel was wide enough to fit, and the lines were perfect with the stance we were going for.”

The crisp tank design comes from art director Chris Paluch, with paint applied by Peter Gamen of KandyVan. It’s a colossal improvement on the garish yellow usually seen on DR-Z400s. As is the neat, minimalist seat pad—upholstered by Dane Utech.

A custom Suzuki DRZ400 by Federal Moto
But after fitting the SR500 tank, it turned out that there wasn’t enough clearance for the OEM radiator and the front wheel. So Federal sourced a Honda VFR400 radiator, and plumbed it in with HPS high temperature silicone hoses.

After a little modification and some custom brackets, they got enough safe clearance for the front tire to make it work.

A custom Suzuki DRZ400 by Federal Moto
The bars are Renthal’s 7/8 Road Ultra Low bend, fitted with Biltwell Kung Fu grips plus a compact gauge, switchgear and bar-end blinkers from Motogadget. Renthal also supplied the 49T Ultralight rear drive sprocket and matching gold R1 MX Works chain.

The quick-adjust clutch and brake lever are from MSR, and a Hella lamp now lights the way.

A custom Suzuki DRZ400 by Federal Moto
There’s quality everywhere you look on this DRZ400. The suspension front and rear has been completely rebuilt and the brake rotors are new, upgraded items. The fenders are custom-made from 3003 aluminum alloy, and hand-rolled with custom brackets. The entire frame is powder coated.

The wheels are powder coated too, and have been re-laced with stainless steel spokes. They’re now shod with Metzeler’s highly regarded Karoo 3 dual sport rubber.

A custom Suzuki DRZ400 by Federal Moto
Even the motor looks better than new, with a mix of polished and ceramic-coated surfaces protected by a Devol Engineering aluminum skid plate. There’s a high-flow Uni Filter at the intake end, and a custom exhaust routed to follow the subframe geometry. (It exits through a 12-inch stainless steel Cone Engineering muffler.)

Federal have hidden most of the electronics under the tank, including a Motogadget m.unit Blue control box. It’s fed by Antigravity’s smallest and most powerful lithium battery, the SC-1.

A custom Suzuki DRZ400 by Federal Moto
“I have to say, this hooligan, thumper style of build is my favorite to do,” says Mike. “It’s a kinda Federal staple. Maybe one day I can keep one for myself.”

We wouldn’t mind one ourselves, either. Older DRZ400s are cheap and easily located, and if looked after, will keep going forever—on both city streets and fire trails. Maybe this is the perfect ‘real world’ custom build?

Federal Moto | Facebook | Instagram | images by Grant Schwingle

A custom Suzuki DRZ400 by Federal Moto

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November Customs’ Ducati Scrambler 350 Restomod

1974 Ducati Scrambler 350 restomod by November Customs
Most custom shops have a bike or two quietly lurking in the corner. They’re usually personal projects that only get attention during gaps between ‘real’ jobs. And that’s the story of this charming 1974 Ducati Scrambler 350.

Paul and Linda—the husband and wife team at November Customs—first spotted the Ducati when a nearby shop imported it from Spain. They literally bought it as it was being off-loaded, with the intention of giving it a light sprucing. But once they had it road legal and registered in the UK, it got relegated to the corner.

1974 Ducati Scrambler 350 restomod by November Customs
“It sat in the back of the shed for a couple of years waiting to be worked on,” says Paul. “Well—when I say shed, I mean the either the living room or the dining room as well as the shed. We don’t have much space for our bikes, so we have to move them around depending on needs!”

Paul’s not exaggerating—November Customs is run out of a cramped wooden shed in their backyard, in a small town in the northeast of England. But that didn’t stop them from blowing us away with their Zephyr 750 a few weeks back.

1974 Ducati Scrambler 350 restomod by November Customs
When they finally found time to turn screws on the Ducati, it only took a few months to complete. It was supposed to be a simple resto, but it morphed into something more—and we’re glad it did.

To start, Paul and Linda altered the rear of the frame to straighten out the Scrambler’s kicked up tail. Then they modified the original rear mudguard to sit lower in the frame and fit the rear wheel better.

1974 Ducati Scrambler 350 restomod by November Customs
The stock seat pan was too rusted to be useful, so the duo made a new one, capping it off with black leather upholstery. Then they raised the fuel tank’s rear mounts a touch, so that everything would sit nice and level.

Off came the air box, along with any unneeded frame tabs. November then fabricated up an aluminum bell mouth for the carb to breathe through, covering it with mesh to keep debris out. The exhaust system consists of the original headers, cleaned up and wrapped, with an aftermarket muffler.

1974 Ducati Scrambler 350 restomod by November Customs
As you can tell, the motor was treated to a supreme cleanup too. Paul and Linda stripped it, aqua-blasted the cases, and then rebuilt it with a coat of satin black paint. (They originally tried polishing them, but the look wasn’t working.)

Knowing that they weren’t planning to use a rev counter, the couple realized they could mess with the bevel drive casing without any side effects. So they took it off, bored out the center on a lathe, and turned up an aluminum ring for it. With the addition of a Perspex insert, they now had a window for their bevel drive.

1974 Ducati Scrambler 350 restomod by November Customs
It’s not just the motor that looks brand new—November also went to the trouble of updating the suspension. The rear shocks are from Tec, and were originally intended for another project. And the front forks are a set of WPs from either a KTM 125 or 390 Duke (Paul’s not sure which).

Fitting the forks was a serendipitous process. First, the Ducati steering stem could be fitted to the KTM yokes with just a few mods. Then, it turned out that the steering stops on the frame still worked perfectly with the new front end.

1974 Ducati Scrambler 350 restomod by November Customs
Things got even better when Paul was mocking up the front wheel, and discovered that the diameter of the Ducati’s front axle matched the KTM forks perfectly. So he simply trimmed its length to match.

That also meant running the Scrambler’s original drum brake up front, so November shaved off the radial brake mounts on the forks, then refurbished them with new fluids and seals. A brace was made to lock the drum brakes, and to hold a small, custom-made fender.

1974 Ducati Scrambler 350 restomod by November Customs
For the rest of the project, Paul and Linda mixed restored original parts, with carefully selected upgrades. Both the taillight and headlight are original, but they were refreshed with NOS lenses. The taillight also had its plate mount trimmed off before being powder coated, and the front light was repainted and mounted on new brackets.

The cockpit consists of Renthal bars, replica Triumph levers and new cables. The speedo’s a new old style unit from Smiths. To keep things tidy, the switches were relocated to just below the seat, on the right side.

1974 Ducati Scrambler 350 restomod by November Customs
November also sourced and installed new footrest rubbers with Ducati logos molded into them. The tires are Firestone copies: “I know this will get haters saying stuff about them,” admits Paul, “but we like them, and after all we build bikes for ourselves first. We do actually have some enduro tires we can put on though, should we feel that way.”

The frame, swing arm and wheels were all powder-coated gloss black. And the bodywork was painted in an old Jaguar burgundy, complemented by some off-white panels, and original Ducati badges.

1974 Ducati Scrambler 350 restomod by November Customs
November Customs have struck a balance between customizing the Ducati, and still staying in touch with its origins. And that makes this one of the neatest restomods we’ve seen.

November Customs | Instagram | Images by Tony Jacobs

1974 Ducati Scrambler 350 restomod by November Customs

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Tastemaker: A Scrambler built by the Editor of Meta

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
Ben Giese is a man of exceptional taste. As the creative director and editor-in-chief of the aesthetically superior motorcycle magazine, Meta, he has to be.

But he’s also a rider, who grew up racing motocross. So when his 2017-model Triumph Scrambler went under the knife, both form and function vied for top spot.

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
“I wanted to transform it into a true ‘scrambler‘ that could take me well beyond the paved city streets of Denver, and deep into the mountains and deserts of the Southwest,” Ben tells us. “The goal for the build was to be understated, refined and focused on performance.”

Ben slogged away in his father’s garage for three cold winter months to build his ideal bike. The result is a highly focused scrambler, with a perfect stance and near-Scandinavian levels of minimalism.

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
“I am not a professional bike builder by any means,” he admits. “I’m simply a graphic designer with a vision for what I want, and the tenacity to figure it out. Which means you can do it, too.”

The list of mods on Ben’s Triumph reads like a blueprint for the definitive desert sled. Off-road performance has been cranked up more than just a notch, with Race Tech suspension components at both ends. The rear shocks are custom G3-S units, measuring 1” longer than stock, and the forks have been upgraded with Gold Valve cartridge emulators.

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
Ben’s also fitted larger wheels, more suited to riding dirt. Woody’s Wheel Works in Denver laced up a set of 21F/18R Excel rims for him. They’re wrapped in Shinko SR244 dual sport tires.

The motor’s been left alone, but Ben’s installed a few hop-up bits. There’s a complete air box removal kit from Triumph specialists British Customs, which includes a pair of K&N filters. That’s matched up to their rowdy ‘Shotgun’ exhaust system.

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
There’s even an air injection removal kit from them too; a small mod that removes the stock emissions control, helping the exhaust run cooler and smoothing out the throttle at low revs.

Frame mods include a 6” subframe trim, and a new rear loop for a vintage vibe. Ben’s also shaved off the passenger peg mounts, and added new turn signal tabs.

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
The seat’s a custom unit, shipped over from Down & Out Motorcycles in the UK. Just behind it is a stubby rear fender, along with a Prism Motorcycles taillight on a hand-made mount.

The front light’s a JVB-Moto number, painted black. Just below it is the stock fender, re-mounted on a British Customs high fender bracket. Ben’s hidden the OEM rectifier (which is usually awkwardly placed under the headlight), along with the horn.

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
Up top are a set of vintage MX handlebars, paired with a set of Biltwell Renegade grips and a billet brake reservoir from British Customs. Ben’s swapped the bulky clocks out for a svelte dial from Motogadget, and mounted it just on top of the steering column, in front of the bars.

The last few parts include MX foot pegs and tiny Motogadget pin turn signals. There’s also a new sprocket cover, and a bash plate to stop renegade rocks. And just like the mods, the Triumph’s paint job means business: all black.

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
We’re pretty envious that Ben gets to hoon around on this sled—but it also sounds like he had a good time building it. “I knew this would be an enjoyable and therapeutic project that would get me away from the computer screen,” he says. “But what I didn’t anticipate was the genuine satisfaction I would feel from the entire process.”

“I formed a stronger bond with my bike. It became a part of me more than ever before. Or maybe it was the other way around. Either way, it became more than just something I owned; it became a reflection of myself.”

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine
So, how did the final shakedown go? “Once the overhaul was finally completed,” says Ben, “I headed out to the California desert to put it to the test on the rugged back roads and sand washes of Joshua Tree.”

“The only thing I was looking forward to more than the process of building this bike was actually taking it out and getting it dirty. And it rode like a dream, just like I had imagined.”

Meta Magazine | Instagram | Ben Giese | Images by Dean Bradshaw

Custom Triumph Bonneville Scrambler owned by Ben Giese, editor of Meta Magazine

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What if … Kawasaki had built a scrambler?

Kawasaki W650 scrambler by Mark Huang
Think of a classic scrambler, and a Triumph desert sled probably comes to mind. BSA and Matchless also made pretty good scramblers, and Honda had its CL series. But the other Japanese marques were noticeably absent.

This stunning W650 hints at the missed opportunity. What if Kawasaki had got down and dirty with its W series in the 60s and 70s? Machines that, after all, were copies of a BSA.

Kawasaki W650 scrambler by Mark Huang
This thoroughly hoon-able W650 scrambler is the work of Mark Huang, who runs a moto parts business in Taipei, Taiwan. He does small custom jobs month-to-month and a couple of full builds every year.

This scrambler is based on a 2004-model W650, and is packing a lot more custom work than you’d think. For starters, the frame has a new polished stainless steel backbone and subframe, joined to the original chassis via custom-made steel lugs.

Kawasaki W650 scrambler by Mark Huang
The effect is classy and neatly executed. The original chunky backbone was ground off just behind the steering head, but it’s been cleaned up beautifully.

Mark’s also tweaked the stance for a scrambler vibe: It sits a little higher now, with a 21” front wheel in place of the original 19” unit, and a new set of Koni shocks out back.

Kawasaki W650 scrambler by Mark Huang
The rear wheel still measures 18”, but both wheels are actually new. The guys built them up using vintage Triumph T120 drum brake hubs, stainless steel spokes, and rims from the Mark Motorcycles store stock.

That front brake is a stunner, but all the trick engineering is happening out back. The T120 originally used a left foot brake—so the crew built a linkage to operate the left side brake with the W650’s right-side pedal.

Kawasaki W650 scrambler by Mark Huang
Up top, you’ll find a classic BSA fuel tank, complete with its traditional center-mount system (hence the new frame backbone that accommodates it). It’s also been adorned with stainless steel sections at the front and back, for a little extra flair.

The seat’s custom too, and consists of a fiber-reinforced plastic base and leather upholstery. Together with the lengthy rear fender, it nails the retro desert sled vibe.

Kawasaki W650 scrambler by Mark Huang
Smaller upgrades and touches are littered throughout this W650. The carbs have been upgraded to Keihin CR35s, and the air box has been ditched for a pair of K&N filters. The exhaust is custom too; an elegant, high riding twin stainless steel system.

Mark also rewired the W650, repacking everything into a discreet battery box under the seat. The ignition’s been relocated, and there’s no speedo, leaving the cockpit very sparse. New parts include 1” bars, modded levers and basic switches—all from the Mark Motorcycles store.

Kawasaki W650 scrambler by Mark Huang
The headlight’s a small 4.5” unit, mounted on a custom bracket with a petite cowl finishing it off. A side mounted tail light and a full complement of turn signals round out the lighting package.

Other touches include a beefy engine protection plate, and our favorite bit: a military fuel can repurposed as a pannier.

Kawasaki W650 scrambler by Mark Huang
It’s a charming bike, made even more so by the top shelf paint job. Mark always works with Jeffrey at Air Runner Custom Paint—the same guy that paints Winston Yeh’s bikes.

The single tone blue seems basic, but just take a look at the shading on those graphics. And between the surfing octopus on the tank, and the penguin (from the movie Madagascar) on the pannier, there’s a healthy dose of playfulness here too.

Kawasaki W650 scrambler by Mark Huang
Mark tells us the bike’s owner is an outdoorsy guy—so we’re guessing he’s over the moon with his new ride. Wouldn’t you be?

Mark Motorcycles Facebook | Instagram

Kawasaki W650 scrambler by Mark Huang

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BikeExif BMW motorcycles BMW R65 BMW scrambler Custom Motorcycles Diamond Atelier Other Motorcycle Blogs scrambler

New from Diamond Atelier: The ‘Groot’ BMW scramblers

BMW R65 scrambler custom by Diamond Atelier
In the premier league of custom builders, Diamond Atelier’s place is secure. The sleek creations of the Munich workshop look better than most factory-built show bikes—and they’re perfectly usable too.

But Tom Konecny and Pablo Steigleder don’t just design one-offs. Their ‘Mark II’ BMW café racers are in limited production, offering a faster and more affordable way to obtain that Diamond Atelier magic. And they’ve now just launched another ‘family’ of limited production BMWs, a series of stylish scramblers based on the R65.

BMW R65 scrambler custom by Diamond Atelier
“We’ll always produce our unique builds,” says Pablo. “Those projects shape the brand: they are radical and aggressive, and set the bar higher one notch at a time.”

“But since the beginning of Diamond Atelier, we’ve got emails asking ‘Do you also build scramblers?’ Or, ‘How about bikes with high bars and knobby tires?’”

BMW R65 scrambler custom by Diamond Atelier
So Tom and Pablo have now broadened their portfolio. Meet ‘Groot,’ a series of scramblers that’s had us quickly checking the health of our bank accounts.

But first, why the strange name? “We named the ‘Mark II’ after Tony Stark’s Iron Man suit,” Pablo explains. “So we’ve decided to stick to the Marvel Universe. And nothing fits our vision of riding through the forest better than the famous little tree monster ‘Groot’.”

BMW R65 scrambler custom by Diamond Atelier
“We both grew up in the city, and live and work there,” says Pablo. “So we love to escape at weekends. It could be hunting, climbing or camping—but the right bike to throw in the back of the van was missing.”

Diamond Atelier have never claimed to be BMW specialists, but their love for the iconic 2-valve airhead is obvious. Groot is based on a 248-spec R65, which can comfortably exceed 100 mph and weighs around 450 pounds fully fueled.

BMW R65 scrambler custom by Diamond Atelier
Like all Diamond Atelier builds, Groot is clean, well balanced and functional. New bodywork has been designed and built from scratch, with a Motogadget speedo set into the front of the gas tank.

The proportions are stunning, helped by a custom-made rear frame above the twin shock swingarm. The wheels are BMW ‘snowflakes’ and 18 inches both front and back, shod with Continental Twinduro TKC80 rubber.

BMW R65 scrambler custom by Diamond Atelier
BMW’s engineering on the original R65 was just fine, but suspension technology has improved a lot over the past four decades.

So the boys have fitted completely refurbished and black anodized 53mm USD forks from a modern Japanese sportbike. The shocks are adjustable Wilbers 630 Blacklines.

BMW R65 scrambler custom by Diamond Atelier
The front brakes have been upgraded too, with double 320mm discs and six-piston Tokico calipers connected to an ABM radial brake master cylinder via steel braided lines.

With high-riding suspension and a slim gas tank, there’s plenty of space around the iconic engine. But this is no stock boxer: it’s been fully rebuilt with a kit from the famed BMW performance house Siebenrock.

BMW R65 scrambler custom by Diamond Atelier
This bumps capacity up to 860 cc via Nikasil-coated cylinders and weight-optimised forged pistons, delivering a substantial increase in both torque and horsepower. “It makes Groot a ‘BMW R86,’” says Pablo.

After installing the refreshed engine, Diamond Atelier approached Mikuni guru Stephen Topham, who hooked them up with a pair of brand new TM36-31 carbs.

BMW R65 scrambler custom by Diamond Atelier
“We still get excited when we unbox a pair of those beauties! The carbs are individually jetted to work with the K&N air filter and our custom free-flow exhaust system.”

The hand-welded headers are wrapped around the frame down tubes, and sweep around the engine in typical motocross style. “It’s about what you don’t see,” says Pablo. “So the visual mass of the bike appears extremely lightweight.”

BMW R65 scrambler custom by Diamond Atelier
The electrical system is all new, and neatly tucked away. There are several components from Motogadget, including a Bluetooth m.unit control box, a keyless RFID ignition, and CNC-machined grips. The mirrors are Motogadget’s latest innovation, with polished aluminum instead of glass for the reflective surface.

Although this is a series bike, there are plenty of personalization options. Buyers can specify a custom paint job: “Dark metallic colors with race-oriented patterns create an edgy and urban feel, while lighter pastels have a more old-school vibe,” says Pablo.

BMW R65 scrambler custom by Diamond Atelier
For the first bikes, Diamond turned to Munich-based artist Viktoria Greiner, who specializes in painting gas tanks and helmets. “We told her that we were thinking about a photo shoot in the forest, and she came up with the abstract fir cones theme. If you want to make your Groot even more of a piece of art, you can get it painted by Viktoria as well.”

The gas tanks on these R65s can be changed in less than five minutes, thanks to a neat plug-and-play setup, so you could even have two different tanks on hand. And if you want a matching helmet, Diamond have teamed up with Hedon to take care of custom orders.

BMW R65 scrambler custom by Diamond Atelier
Groot is the kind of bike you could use to escape for a few hours on a Sunday morning. And it’s also compact enough to fit in a cradle on the back of a campervan.

If you love leisurely rides down fire trails and dirt roads, but can’t bear the shiny plastics of most modern dual sport bikes, you’ve got another option right here.

Diamond Atelier | Instagram | Facebook | Photos by Lukas Magerl

BMW R65 scrambler custom by Diamond Atelier

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Custom Bikes Of The Week: 13 January, 2019

The best cafe racers, scramblers and classic motorcycles of the week
Ever heard of the Suzuki XF650 Freewind before? Neither had we, but we love this custom scrambler from the Netherlands. We’ve also got a Buell M2 Cyclone that actually looks attractive, and a Honda CR750 racer priced at a quarter of a million dollars—and worth every cent.

Buell M2 Cyclone by Officine Urgani
Buell M2 Cyclone by Officine Urgani Even the most ardent Buell fanboy would have to admit that the M2 Cyclone is an ugly bike, even by Buell’s admittedly variable standards. The M2 wasn’t a bad bike though, and with 91 hp on tap from its 1200cc Harley V-twin, it had a fair turn of speed.

That makes the Cyclone the ideal platform for a café racer job, and Raffaele Gallo of Officine Urgani has delivered, big time. In his workshop in Baden-Wurttemberg, Germany, he modified around 80% of the frame, and then installed completely new aluminum bodywork.

Buell M2 Cyclone by Officine Urgani
The tank design is especially inspired, with a glass insert for monitoring the fuel level. And that deliciously curved front fairing, fashioned from four separate pieces, also hides the oil tank. All the wiring and mounting points on this Buell are now hidden, and no bolts are visible to break up the smooth surfaces.

It’s not all about the looks, though— the front suspension has been upgraded to Marzocchi, the swingarm has been modified to accommodate a wide 240/40 rear wheel, and there’s a completely new Brembo brake system. [More]

Suzuki XF650 Freewind scrambler
Suzuki Scrambler by Martin Schuurmans Schuurmans is a product designer based in Eindhoven in the Netherlands, with a background in furniture design. He’s also just built a sharp-looking scrambler that doesn’t compromise practicality too much in the name of aesthetics.

It’s based on the 2001 Suzuki XF650 Freewind, an ‘all-rounder’ that probably had the BMW F650 in its sights.

Suzuki XF650 Freewind scrambler
After overhauling the engine, Martin fabricated a new subframe, seat, fenders and battery box, and modified a Honda CB350 tank to fit. He’s also added new stainless steel exhaust headers, a SuperTrapp muffler, and a custom oil cooling system. The paint job is inspired by classic Suzuki dirt bikes from the 80s—with the yellow matching the color of Dutch license plates.

Tight looks, great stance and very neat detailing—let’s hope Martin keeps building. [More]

Harley-Davidson electric concept bike
Harley-Davidson electric concept bike Milwaukee appears to be going all-out on the electric front at the moment, and not just with the LiveWire: at the huge CES tech show in Las Vegas last week, it showed a pair of electric concept bikes.

They’re hard to categorize, but the one shown here resembles a beefed-up mountain bike, while the other is closer in form to a motorized scooter.

Harley-Davidson electric concept bike
Information about the concepts is practically non-existent, but the bigger one looks especially interesting. According to our PR contact at Harley, Joe Gustafson, it’s designed to “make off-road experiences accessible” and it’s aimed at people who don’t yet have a motorcycle license. The battery is removable and can be carried back to an apartment or office space to charge using a 120V charging dock.

Joe’s at pains to point out that “the lightweight electric concept bikes are just that—concepts.” Still, it’s another sign that Harley is focusing on the future, and not just regurgitating its past. Which can only be a good thing, right?

Honda CR750 racing motorcycle
Honda CR750 Factory Racer Mecum’s upcoming auction in Las Vegas on Jan 22-26 includes some mouthwatering machinery. For us, this incredibly rare Honda is the pick of the crop.

The estimate is a jaw dropping $200,000-250,000, but that simply reflects the impeccable provenance of this racing motorcycle. It was delivered from the Honda race shop in Japan to its Swedish importer Autohansa in 1971, but due to a broken connecting rod, hardly ever raced.

Honda CR750 racing motorcycle
Every component on the well-documented bike is original, aside from the seat— which was stolen at a race meet and has since been replaced by an accurate replica.

The CR750 was not available for privateers to buy, which only increases the value of this model. If you have deep pockets and you’re fascinated by the story of the 1970 Daytona 200, won by Dick Mann on another CR750, prepare to place your bid … [Via]

Honda CB750 Four by Thracian Custom Bikes
Honda CB750 Four by Thracian Custom Bikes Our pockets aren’t deep enough to shell out for the CR750 but we love 1970s Hondas, so this classic café racer from the Bulgarian shop Thracian would suit us just fine.

We haven’t come across builders Miroslav Vulkov and Plamen Nikolov before, but we’re going to be keeping an eye on them. They spent 600 man-hours revamping this 1983 CB750 Four after importing it from Germany, and it shows.

Honda CB750 Four by Thracian Custom Bikes
The wheelbase is extended, the frame is shortened and the forks are slammed. Some 25 kilos have been trimmed from the weight, with every component stripped down and renewed, right down to every last nut and bolt.

There’s a new seat, exhaust system, wiring loom, and lighting all round—and new electronics courtesy of Motogadget. The tank, which usually looks like a poor cousin of the 1970s CB750s, has suddenly become a perfect fit. These guys obviously have the ‘eye.’ [More]

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Kalahari: A custom Africa Twin from Maria Motorcycles

Africa Twin adventure sports custom by Maria Motorcycles
The Honda XRV750 Africa Twin is almost thirty years old, and fast approaching legend status. So most Honda fanatics will probably baulk at the thought of customizing one.

Luis Correia and his crew at Maria Motorcycles weren’t keen to cut into their client’s 1992 Africa Twin either. But it wasn’t just down to reverence for the adventure sports icon.

Africa Twin adventure sports custom by Maria Motorcycles
“We accepted reluctantly,” Luis explains, “because a bike like this is not a walk in the park to make. There are lots of limitations when dealing with liquid-cooled bikes: we usually have a lot of parts to hide and to get off the bike.”

Plus, the recently acquired Africa Twin was in a pretty terrible condition. So the Portuguese crew stripped it down without too much remorse, and set about transforming it. “The idea was to make an old Dakar dirt bike,” says Luis.

Africa Twin adventure sports custom by Maria Motorcycles
But first, the Maria team had to bring the V-twin motor back up to scratch. So they cracked it open, checked it thoroughly, and replaced everything that wasn’t in good condition. They stripped off the ageing engine paint too—and left it as a mix of raw and polished finishes.

“With this touch,” says Luis, “the engine looks like it’s from a classic bike from the 70s.”

Africa Twin adventure sports custom by Maria Motorcycles
Maria also refurbished the 43mm front forks, and stiffened and lowered them. The Pro-Link rear suspension was upgraded with a new shock. Then the wheels were rebuilt with stainless steel spokes and nipples, and a new 19” front rim installed—two sizes down from the 21” stocker.

Just about all the Africa Twin’s bodywork is gone now, save for its fuel tank. Maria kept it, but modified it extensively—removing the original fairing mounts, and reshaping it.

Africa Twin adventure sports custom by Maria Motorcycles
Behind the tank is a custom-built seat, covered in brown leather. It’s sitting on an equally custom new subframe, with an aluminum electronics tray sitting underneath.

Maria also built a pair of aluminum fenders, and a set of crash bars—to protect the tank and motor when things get awkward in the dirt.

Africa Twin adventure sports custom by Maria Motorcycles
Despite the robust aesthetic, there’s some really neat packaging going on. The rear fender tucks up perfectly against the battery box, and there’s an additional fender lower down to keep things properly clean. (The passenger footrests have even been re-mounted on one-off removable brackets.)

The taillight is tucked away underneath the upper fender, and there are discreet LED turn signals all round. The license plate’s mounted on a hand-made bracket behind the wheel, and features its own plate light, to keep the law at bay.

Africa Twin adventure sports custom by Maria Motorcycles
Maria also tweaked the wiring, installed a Lithium-ion battery, and fitted a new ignition under the seat. The airbox is gone, and the Honda now breathes through a pair of pod filters.

At their client’s request, they also built a set of stainless steel exhaust headers to the exact same design as the OEM numbers, flowing into a Danmoto muffler.

Africa Twin adventure sports custom by Maria Motorcycles
In the cockpit, Maria have installed new handlebars from Renthal, along with new switches, grips and mirrors. There’s also a new headlight and speedo.

Every last inch of the Africa Twin’s been cleaned up, replaced or refreshed. There are new radiator hoses, brake discs and Hel brake lines. And any part that needed it was either powder coated, or zinc plated.

Africa Twin adventure sports custom by Maria Motorcycles
It’s now wrapped in a typically tasteful color scheme; something we’ve come to expect from Maria. This once-hefty dual-sport is now a stripped back scrambler—an oversized, street-ready enduro of sorts. What’s more, it’s also in a much better state than it was…

“The bike runs perfect,” says Luis, “like it was when new!”

Africa Twin adventure sports custom by Maria Motorcycles
“It starts always and doesn’t have any problems of any kind—proving that this was always a bike with lots of reliability. It’s fun to drive, even off road, and the stiffer suspension and smaller wheel at the front make it even better for city driving.”

Maria have called the Africa Twin ‘Kalahari,’ as a tribute to one of the continent’s driest deserts.

Which is exactly where we’d love to take it, given half a chance.

Maria Motorcycles website | Facebook | Instagram

Africa Twin adventure sports custom by Maria Motorcycles

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Turning the CB250 RS into a vintage-style Honda trail bike

Turning the CB250 RS into a vintage-style Honda trail bike
We love seeing ugly ducklings turned into graceful swans. After all, anyone can make a Ducati SportClassic look good—but a cheap 1980s commuter bike is a completely different ball game.

This ice-cool little scrambler started life as a Honda CB250 RS, a plasticky but well-made runabout that was popular in the UK and Europe. You can still find them on the secondhand market, and they’re a bargain at about US$1,500.

Turning the CB250 RS into a vintage-style Honda trail bike

That makes the air-cooled single perfect for a low-cost, big-value custom job—and Mokka Cycles have taken the bait.

Mokka is the nom de plume of Árpi Bozi, a young programmer from Hungary. For the past five years, he’s sought refuge from the digital world by building beautifully finished customs.

Turning the CB250 RS into a vintage-style Honda trail bike
“It’s a cheap but quite ugly bike,” says Árpi. “So the idea was to turn it into a vintage-looking trail bike.”

A CB250RS only weighs around 148 kg wet (326 pounds), and the suspension and brakes are excellent. So it’s nimble enough for trails and green lanes.

Turning the CB250 RS into a vintage-style Honda trail bike
The cosmetic surgery has been drastic, though. Árpi started by binning all the plastics, and then positioning a 1970s-era Suzuki TS185 gas tank on the frame. It’s been tunneled to make it fit neatly.

Then Árpi replaced the entire rear frame with new tubing, and topped it off with a plush black leather seat with plenty enough room to move around on.

Turning the CB250 RS into a vintage-style Honda trail bike
The engine is a ripe 37 years old, so Árpi has rebuilt it back to factory specs using genuine Honda parts. (It’s essentially the same engine as found in the XL250.) The twin exhaust outlets are now hooked up to a new stainless steel exhaust system with beautifully curved headers that remind us of Auto Fabrica’s work.

The pipes are terminated with a simple reverse cone muffler and at the intake end, there’s a K&N filter to free up the breathing even more.

Turning the CB250 RS into a vintage-style Honda trail bike
The suspension and brakes have been rebuilt too, with new seals, caliper pistons, pads, and braided brake hose. The brake master cylinder is from a Honda CB600 Hornet, and the shocks are brand new British-made Hagons.

Árpi has made the fenders from scratch using aluminum cut and shaped to size, and fitted using custom stainless steel brackets. (“Every project is partly about losing weight,” he says, “so there are lots of aluminum parts.”) There’s also a custom chain guard to keep things even cleaner.

Turning the CB250 RS into a vintage-style Honda trail bike
The cockpit is equally meticulous, with neatly routed cables and simple custom switchgear designed in-house, attached to LSL flat track style bars.

The grips and throttle pull are from Accossato, and the clutch lever is a Domino part. “It’s used on many Moto Guzzis,” says Árpi. “I’ve used it for some time on my builds because it has a built-in choke lever that’s really comfortable to use.”

Turning the CB250 RS into a vintage-style Honda trail bike
The speedo is a simple Daytona Velona unit, and the headlight is a classic Bates reproduction. Árpi’s even added a custom-made stoplight, with a cast and polished aluminum shell housing an LED bulb.

A lithium battery provides the juice and the little Honda has been completely rewired for reliability.

Turning the CB250 RS into a vintage-style Honda trail bike
With a fresh set of Heidenau K60 tires installed, the CB250 RS was ready for delivery to its new owner in Denmark, some 1,300 kilometers north of Mokka’s Budapest workshop.

What a perfect Christmas present.

Mokka Cycles | Facebook | Instagram | Images by Peter Mosoni Photography

Turning the CB250 RS into a vintage-style Honda trail bike