Categories
BikeExif Custom Bikes of the Week Custom Motorcycles Other Motorcycle Blogs Yamaha XSR700 Yamaha Yard Built

Custom Bikes Of The Week: 3 February, 2019

The best cafe racers, bobbers and prototypes from around the web.
We’re back with an extremely oddball selection: possibly the world’s ugliest MV Agusta, a Yamaha XSR700 homage to Claude Fior, a gorgeous Honda CB400 Super Four cafe racer and an absolutely monstrous BMW R1150R scrambler. Grab a coffee and let’s go.

MV Agusta 750 Twin Turbo Prototype
MV Agusta 750 Twin Turbo Prototype We associate MV Agusta with some of the most beautiful motorcycles ever made. The F4 is impossibly good looking, and even the entry-level Brutale draws a crowd.

But it was not always that way. Corrado Agusta commissioned this prototype in the mid 70s from American Tommy Barber, apparently as a test bed for a forced-induction engine. On 105-octane fuel and with an unfeasibly high 12.5:1 compression ratio, output was quoted as 150 horsepower—and the top speed was reportedly 186 mph (300 km/h).

MV Agusta 750 Twin Turbo Prototype
The MV went under the hammer at the Rétromobile auction in Paris last month, with an estimate of between €140,000 and €220,000 (US$160,000 to US$250,000). Despite it being listed as a ‘no reserve’ sale, it failed to sell. Anyone surprised? [Via]

Yamaha XSR700 by Down & Out
Yamaha XSR700 by Down & Out Lately, we’ve associated England’s Down & Out with the fat-tired scrambler look, which they turned into a signature style. But this new XSR700 from the Rotherham workshop is something radically different. It’s also proof that builders Shaun and Carl are no one-trick ponies.

Yamaha XSR700 by Down & Out
The XSR700 is called ‘Fior,’ after fabricator and engineer Claude Fior—who designed a Yamaha XS1100 track bike for the Bol d’Or endurance race. That bike had a telelever front suspension, and had a slightly gawky tank as a result. (You can see where this is going …)

Yamaha XSR700 by Down & Out
D&O haven’t quite turned the XSR700 into a graceful swan, but with the help of designer Kar Lee they’ve delivered one of the most attention-grabbing Yard Built bikes of recent years. Our favorite bit? The twin 5″ halogen headlamps mounted to the fairing for that authentic 80s racebike vibe. [More]

Honda Rebel 500 bobber by Tokwa Party Garage
Honda Rebel 500 bobber by Tokwa Party Garage In its 500cc guise, Honda’s quirky little Rebel is the perfect bike for short hops—or cruiser fans who value agility over size. It’s already making waves on the custom scene and this aggressively-styled bobber from the Philippines is one of the best yet.

The Manila-based crew at Tokwa Party Garage built ‘Mad Bob’ for a customer, who supplied the design concept as well as the cash. Loosely inspired by Triumph’s own factory Bobber, the look is dominated by the beefy fork covers, which disguise the spindly stanchions of the stock bike.

Honda Rebel 500 bobber by Tokwa Party Garage
Tokwa also fabricated new fenders, the belly pan and a new battery box to clean up the rear. There’s a new traditionally stitched seat too, which replaces the smooth standard perch. The finish on the new parts is all black—to match the existing engine and frame finish.

It’s a classic example of making a little go a long way, in the great tradition of Southeast Asian builders. Not surprisingly, ‘Mad Bob’ won first place in a recent Filipino custom bike show. [More]

Honda CB400 Super Four by Papnman Modified
Honda CB400 Super Four by Papnman Modified By the time the 90s rolled around, Honda’s CB series had lost some of its iconic status. Most models had become somewhat bland roadsters with middling performance, overshadowed by competitors from other marques.

The CB400 Super Four was one of those forgettable bikes—a smaller capacity machine built for Asian markets. Fortunately, it’s a prime candidate for customization now, and relatively easy to modify.

The Papnmam Modified garage in Indonesia has done a superb job with this elegant café racer, shot by Gastank Magazine. The brief was extremely tight: The frame was nipped and tucked, a Benelli Mojave-style tank was installed, and the Honda was topped-and-tailed with a simple fairing and a waspish tail unit.

Honda CB400 Super Four by Papnman Modified
Oversized pistons, rejetted carbs and a free-flowing 4-into-2 exhaust system give the engine a little more oomph, and the suspension has been rebuilt to offset two decades of wear and tear. A simple but effective Honda cafe racer. [More]

BMW R1150R scrambler by Cowboy’s Chopper
BMW R1150R by Cowboy’s Chopper We’re all for elegance and understated style, but there’s also a place for bikes that are right in your face. This monolithic BMW R1150R scrambler comes from Cowboy’s Choppers of Taipei, a shop that usually works on small Japanese commuter bikes and Harley choppers.

BMW boxers are a rare sight in Taiwan, and that’s what attracted builder Alex Gao to this machine. High import duties and engine displacement taxes make them toys reserved for an exclusive crowd, and Alex bought this R1150R off a gangster. “It inspired him to create something as menacing as the bike’s previous owner,” we’re told.

BMW R1150R scrambler by Cowboy’s Chopper
The bodywork and subframe were removed very carefully, as the bike would need to be returned to stock for bi-annual safety inspections. A monstrous fuel tank that mimics those on BMW’s endurance racing bikes was hammered and shaped out of sheet metal, and the air box was ditched in favor of pod filters.

Everything that could be powder coated was refinished in black, apart from the handlebar grips and the new leather seat—both finished in grey. The BMW now looks like a bike befitting an intergalactic super villain, but after a strange turn of events, it’s now in the possession of a teacher. [Cowboy’s Chopper]

BMW R1150R scrambler by Cowboy’s Chopper

Categories
BikeExif Custom Motorcycles Other Motorcycle Blogs Yamaha cafe racer Yamaha motorcycles Yamaha XSR900 Yamaha Yard Built

Testbed: An XSR900 crammed with cutting-edge tech

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
The new wave custom scene was originally built on a love for the old school. But these days, we’re seeing more ‘neo’ and less retro, and some very cutting-edge production tech.

A lot of builders now prefer computers to sketch pads, and 3D printers over English wheels. And that’s fine by us—if the results are as good as this radical Yamaha XSR900. Built by Dab Motors of France, the metal parts have been created using ‘laser beam melting’ and the bodywork is crafted from flax fibers.

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
‘ALTER’ is the latest in a long line of impressive Yamaha Yard Built commissions, and it’s an absolute jaw-dropper. It’s also been put together using unusual techniques, some of which we’re still trying to wrap our heads around.

For Simon Dabadie—the man behind Dab Motors—modern is where it’s at. He’s based in Biarritz, and deliberately eschews traditional processes to create what he calls “a new kind of custom motorcycle.”

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
Simon’s background is a mix of engineering, design and motorcycles. He’s familiar with 3D design and printing, and has worked for both Roland Sands Design and Deus Ex Machina.

Now he builds customs in “a totally antagonistic way to the old school spirit, integrating new technologies into the creative process.” And he has a growing network of talent that he ropes in for help.

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
“The ALTER is our vision of the future of custom motorcycles,” he says. “During this project we wanted to show that we have to embrace the new technologies, to be more creative and to focus on our ideas.”

One of those new technologies is metallic additive manufacturing—a specialty of Dab’s partner on the project, Poly-Shape. Through a process called laser beam melting, their machines effectively 3D print objects out of anything from steel to titanium.

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
In this case, Poly-Shape manufactured a new subframe, top triple tree, handlebar risers and headlight bracket, all from aluminum, to Dab’s design. Simon first 3D scanned the entire motorcycle, and then carefully designed each part to fit perfectly, so as to avoid any nasty surprises down the road.

The subframe’s particularly interesting—it bolts straight onto the XSR900, with a distinct shape that would have been near impossible to execute by hand. The new parts are also 50 percent lighter than before.

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
The XSR’s bodywork was also conceived digitally, but it took a little more effort to bring it to life. First, Dab headed over to the Basque tech company Compositadour Research, where they used a KUKA robot to machine a set of molds.

Back in the workshop, Simon shaped up the final parts using ampliTex flax fibers. “The flax fiber is completely natural, which is not the case for carbon and fiber glass,” explains Simon. “It has good mechanical properties, it’s translucent and it has a beautiful aesthetic.”

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
The shaping process is similar to working with fiberglass—by laying fiber sheets over molds and applying epoxy resin. Simon used this process to create a new fairing, asymmetrical fork shroud, tank cover and tail section.

A full LED headlight system shines through the front fairing, thanks to the fiber’s natural translucency. In these photos, we only catch a glimpse of the daytime running light—but there’s a powerful projector in the center too, suitable for night riding.

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
It’s all hooked up to an Arduino micro-controller, which communicates with an iPhone app via Bluetooth, giving Simon the ability to ‘tune’ every LED on the bike.

It’s an impressive, high-tech reworking of the XSR900, but it’s not all that’s going on here. Simon’s also thrown a bevy of go-faster bits at the Yamaha.

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
For starters, it’s sporting Öhlins suspension at both ends, along with a pair of ultra-desirable Rotobox RBX2 carbon wheels. Braking upgrades are courtesy of Brembo, and the tires are Michelin Road 5s.

The bars, mirrors, grips, brake reservoirs and gas cap are all Rizoma bits, and the rear sets are from Gilles Tooling. The stock speedo is still in play, but it’s been relocated to a cutout in the new tank cover. Simon also installed a DNA performance filter, and an IXIL SX1 exhaust.

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
Every last detail’s been considered, right down to the seat upholstery. It’s been covered in Armalith—an abrasion resistant fabric that’s also used on Simon’s jeans and vest, custom made for him by Bolid’Ster.

Qwart Helmets supplied a one-off version of their Phoenix helmet to match the bike, and Velomacchi sent over their Speedway pack and gloves. (Like we said: every last detail.)

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
“The main message that I wanted to deliver with the ALTER is that, in a world driven by technology, we don’t have to be stuck in the old days with old ways of working,” says Simon.

“ALTER was born using new technologies, and is inspired by them. We want to stimulate people’s curiosity by using new kinds of materials, by being critical and by testing every idea that we have. It’s about not limiting yourself, and opening your mind to potentially revolutionary ways of doing things.”

Testbed: A Yard Built Yamaha XSR900 crammed with cutting-edge tech
What say you?

Do you prefer the look and feel of hand-hammered metal—or are you curious to see where this leads?

Dab Motors | Facebook | Instagram | Yamaha Yard Built | A limited production run of this XSR900 is planned. Contact Simon Dabadie for details.

Categories
BikeExif Custom Motorcycles Other Motorcycle Blogs Yamaha Bolt Yamaha motorcycles Yamaha Yard Built

Space Explorer: Lucky Cat Garage’s sci-fi Yamaha XV950R

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
If you grew up in Japan in the 1950s or 1960s, you probably wanted a ‘Sonicon Rocket.’ It was a little battery-powered spaceship on wheels, made by Modern Toys, with a most unusual mechanism: if you whistled at it, the spaceship would change direction as it rolled around on the floor.

These days, Sonicon Rockets are hard to find, and a good one is worth up to a thousand dollars. They’re also icons of Japanese style, and caught the imagination of Frenchman Séb Lorentz and his partner Laurence, who run Lucky Cat Garage.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
Séb and Laurence were so taken with the toy, they’ve styled an entire bike after it—a custom Yamaha XV950R (known in the USA as the Bolt R-Spec).

The bike is a Yard Built commission from Yamaha Motor Europe, it’s called Space Explorer, and it’s one of the most original customs we’ve seen for a long time.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
Lucky Cat wanted to keep the Japanese ‘cruiser DNA’ and soul of the XV950R, but play with the stance and go for a small bagger with a clear Japanese flavor.

Yamaha makes a little-known lowering kit for the XV950R, so that was the first change. A pair of short, adjustable preload shocks and progressive fork springs drops the ride height by an inch without compromising dynamics too much.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
Lucky Cat then replaced the original tank with an SCR950 unit, offering a smoother design and a decent fuel capacity of 13 liters.

At the front, the lowered forks have been smoothed out with modified stainless covers originally designed for the Yamaha XVS. Lucky Cat have also machined a new upper triple tree and slotted in a new steel front fender from Custom Chrome to accentuate the vintage vibe.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
The small bikini fairing is a tweaked TT&co unit from Japan featuring a clear glass halogen H4 headlight. Safely ensconced behind is a bracket for a smartphone, hooked up to a charging plug.

So far, so good. But it’s at the back where the heavy lifting is going on. The tail of this XV950R is sporting sleek panniers and a long, slim fender, all mounted using custom brackets.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
They’re slim and beautifully styled, but there’s still enough storage capacity in the panniers for a decent road trip. Séb found them at a swap meet, and had new lids made and the rear sections redesigned to accommodate new taillights.

The ‘Bel Air’ cast and polished aluminum LED lights were supplied by Motone Customs and mounted in 1960s kustom car tradition.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
To complete the bodywork, the side panels are revised to include XS650-style Yamaha badge—and also hide the antenna for a keyless RFID m.lock from Motogadget.

RFID keys have been integrated into a matching Shoei JO Helmet and REV’IT! jacket for ultra convenient operation, but the ignition can also be switched on via the m.ride app on the rider’s smartphone.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
Motogadget also supplied an m.unit blue control box, which allowed Lucky Cat to dramatically reduce the wiring from the handlebar controls. The controls themselves have been stripped back to the bare minimum, with forged aluminum controls and a throttle housing from KustomTech.

The front master cylinder is cable operated, and placed under the fuel tank between the two cylinder heads. The chunky grips are new old stock Gran Turismos, in grey metalflake.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
In another hat tip to the world of Japanese tin toys, Séb has fitted EMD lightweight aluminum alloy wheel covers, which have been satin brushed. The wheels remain in their 19/16 original sizes—even if the front wheel looks bigger than a 19-inch, thanks to the discs and the Avon Cobra whitewall tire.

The one-off exhaust is a work of art, with polished stainless steel headers flowing beautifully into a pair of DNA mufflers tucked under the panniers.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
The internals of the 942cc V-twin engine are stock, but Lucky Cat have upgraded the aesthetics with 3D-printed covers and a cast aluminum air filter from EMD mounted on a custom-made bracket. A tiny window reveals the intake throttle valves in action—just for fun.

Above is a vintage-style single seat—made with the help of Sellerie Harley Grove in Normandy. But the crowning glory is the paint and decal work, the likes of which we’ve never seen before.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger
Lucky Cat Garage sketched out the scheme with London-based designer Machine 17, and Venom Design laid down the paint. It follows the style of one of the colorways used for the Sonicon Rocket, but amps up the effect with graphics mimicking the decals often found on tin toys.

The top of the panniers, the fuel tank and the bikini fairing are all decorated with neat 1960s sci-fi style touches—bold, graphic and strangely endearing.

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger

It’s a fresh and super-creative approach to customising, and doesn’t even compromise the laid-back dynamics of Yamaha’s entry-level cruiser.

Hats off to Séb and Laurence for coming up with something truly original—and now please excuse us while we disappear down the rabbit hole of internet research into vintage Japanese toys.

Luck Cat Garage Facebook | Instagram | Yamaha Yard Built | Images by Yann Deret Photographe

Space Explorer: Lucky Cat Garage’s Yard Built Yamaha XV950R bagger

Categories
BikeExif Other Motorcycle Blogs Racing Motorcycles Sultans Of Sprint Yamaha motorcycles Yamaha XSR700 Yamaha Yard Built

A smokin’ XSR700 tribute to the FZR750 ‘Gauloises’ racer

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
Epic 80s endurance racers and over-the-top sprint bikes both get our motors running here at EXIF. Now Workhorse Speed Shop has just smashed both styles together in one machine—and blown our minds.

This is Sakura, a Yamaha XSR700 destined to compete in the Sultans of Sprint Factory Class. Commissioned by Yamaha Europe as part of their Yard Built program, it was built by Brice Hennebert in his workshop deep in the Belgian countryside.

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
Most European custom fans are aware of the Sultans of Sprint. It’s an 1/8th mile sprint series, running alongside the bigger events on the alt-moto calendar—like the Glemseck 101. The ‘Factory Class’ is designed for bikes with two cylinders or less, liquid cooling, and a maximum power to weight ratio of 0.65 hp/kilo.

You can’t modify the frame around the engine, and you can’t extend the swing arm by more than 20 percent. But for everything else, you can go loco—which is exactly what Brice did.

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
“For inspiration, I love to dig into the brand history of a donor bike,” Brice tells us. “Here, I had to build something ‘violent’ for drag racing, and I fell in love with the 1985 Yamaha FZR750 “Gauloises” Bol d’Or racer, from the Sonauto team. The square flat face, combined with a full fairing, is an 80s blast.”

Brice wanted to recreate the 750’s distinct fairing—but needed a solid reference to work from. Reproduction parts are virtually non-existent, and there are surprisingly few photos on the web with enough detail to study. So Brice bought a scale model of the cigarette-liveried racer, and eyed it out from every angle.

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
He then shaped his own aluminum version of the fairing, attaching it to the XSR700 via custom-made brackets. Since there’s no need for a headlight, the cooler was relocated to sit front and center.

The seat’s another one-off aluminum piece, capped off with upholstery from Jeroen at Silvermachine in Amsterdam. It sits atop a custom subframe, fashioned from 20 mm chromoly steel tubes.

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
The stock fuel tank on a Yamaha XSR700 is actually a steel reservoir, hidden under two aluminum panels and joined via a center strip. Brice ditched the actual fuel cell, and relocated the electronics in its place. Then he welded the two panels together, and mounted them flush with the frame.

So where does the fuel go now? There’s a hand-made aluminum tank hiding behind the belly pan. It holds a whopping two liters—good enough for a quick blast down the drag strip.

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
Chassis upgrades include the forks from an old Yamaha R1, slammed right down. “For drag racing, a fork is not really useful,” Brice quips. “The build is about 150 mm lower than OEM, and the oil pan is 50 mm above the ground. So it’s drag race only!”

Out back is a one-off chromoly swing arm, built at precisely 20 percent longer than stock. It’s connected to a Nitron R3 shock, built up especially for drag racing. The swing arm linkage, rear caliper bracket and chain tensioner were all machined by Christian at USV Racing. “He saved my life a few times with incredible production times,” says Brice.

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
There’s a lot going on with Sakura—too much to take in all at once. Just in front of the back wheel is a mandatory oil catch can, a black box made by Radium Engineering. Look under the seat, and there’s a NOS bottle, solenoid and purge.

Between the seat and fake tank, you’ll find a racecar battery from Liteblox. It’s a nifty piece of gear—connected to an app that monitors voltage and has a built-in kill switch.

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
There’s even an electromagnetic gear shifter in the mix. An 1/8th mile flies by quickly, and missed shifts mean lost milliseconds. So rather than muck about with a foot lever, Brice now shifts via two buttons on the left side of the bars.

On the right side, one button starts the bike, while another releases the happy gas. The control area is functional to the max: clip-ons, a clean top triple clamp, ISR controls and a custom-skinned Speedhut tacho.

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
If that’s a lot to digest, the work you can’t see will floor you. Brice handed the engine to his friend, Fabian Lamy from Flybike, who happens to be based nearby. “This guy is a race engine wizard,” says Brice. “He made a huge effort—about 130 hours on the XSR engine.”

Every part’s been balanced, oil flow’s been increased, and even the fuel injection body’s been machined for higher flow. Other highlights include custom-made camshafts, titanium valves, and Wiseco forged and balanced pistons. A stainless steel pie-cut exhaust system runs the length of the bike, ending in an Austin Racing muffler (“for that ‘race shit’ touch”).

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike
Fabian also added Carillo rods, balanced the crankshaft, removed the counterweight, and installed a Suter anti-hopping clutch. The XSR now tops out at about 12 000 rpm, and the engine weighs just 52.2 kg. Then there’s the NOS—a Wizard of NOS 150 Pro Series system, with a Max Extreme V2 controller.

Brice hadn’t popped Sakura on the dyno by the time we went to print, but he’s reduced the weight by over 40 kilos compared to the showroom bike, down to 138 kilos (304 pounds). More importantly, he’s got a banging paint job to match the nuts-o spec, executed by Motopeinture.

Custom REV'IT! and Veldt gear for the Yamaha XSR700 Sultans of Sprint bike

And thanks to REV’IT! and Veldt, he’ll be kitted out in matching gear when he takes to the track. Now that’s attention to detail.

Workhorse Speedshop | Facebook | Instagram | Images by Operation Panda

Tribute to the ‘Gauloises’ Bol d’Or racer: A Yamaha XSR700 Sultans of Sprint bike

Categories
Auto Fabrica BikeExif cafe racer Custom Motorcycles Other Motorcycle Blogs Yamaha motorcycles Yamaha XSR900 Yamaha Yard Built

Triple Whammy: three new Yamahas from Auto Fabrica

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
Put together a top ten list of the world’s best custom bike builders, and Auto Fabrica would have to be in there. The London-based shop has a distinctive signature style, with coachbuilt bodywork draped over minimal mechanicals.

Until now, Auto Fabrica have only worked on classic machines. But they’ve attracted the attention of the manufacturers, and Yamaha has now commissioned a pair of Yard Built customs based on the XSR900—and for good measure, a third prototype built around a 1976 XS750 [below].

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
The Type 11 project kicked off when Yamaha Europe executive Shun Miyazawa sent over a pre-production prototype of the XSR900, just before it was revealed at the 2015 EICMA show. The final factory design had been locked down, so Bujar, Gazmend and Toby were free to do what they liked with the bike.

“We told Shun we would do something modern with the design,” they say. “It worked out well for us because we scanned the XSR900 early, and did a form study—knowing that we’d be getting a road legal version a few months later.”

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
When the production XSR900 arrived, the lads decided to make this a ‘real world’ build. Instead of going to town on the second bike, they’d make it street legal, with a limited production run in mind.

And then the chance to build a third machine arose. Yamaha had a 1976 XS750 in their design studio, and sent that across the English Channel too.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
Three is a record for the number of Yard Built bikes released from a single workshop in one hit, but there’s no drop in quality here. Despite Shun Miyazawa moving across the Atlantic to join Yamaha USA, the concepts, lines and craftsmanship are all outstanding.

With the Type 11, Auto Fabrica have taken their skills to the next level. So let’s take a look at each member of the family in turn.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
PROTOTYPE ONE This is the first contemporary motorcycle to come out of the Auto Fabrica workshop. “It was destined to be radical and diversifying,” the crew tells us.

It’s a pure concept design, influenced by styling from the twin worlds of auto and motorcycle racing. Which is apt, since P1 is designed as a track machine first and foremost. With no numbers on the chassis, it could never be registered for the road.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
The design and build process started with traditional 2D sketching, but quickly moved on to CAD design and engineering. Rapid prototyping and machining followed; digital and physical mock-ups permitted on-the-spot tuning to ensure the bike retained the critical Auto Fabrica DNA.

The biggest mechanical upgrades are to the suspension. Öhlins modified a set of their FGRT forks, shortening them 50 mm to aid the stance of the bike without compromising handling qualities, and supplying them with an all-black finish. They’re hooked up to custom billet aluminum yokes.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
At the rear is a bespoke Öhlins STX45 shock, which lowers the back end just a little—enough to retain a slightly nose-down stance.

The wheels are carbon fiber hoops from BST, to reduce unsprung mass, and shod with sticky Diablo Supercorsa V2 tires. The braking system is also upgraded, with PFM floating 330mm front discs and Brembo brake calipers.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
With 115 horsepower on tap, there was little need to modify the 847 cc DOHC triple engine. (The stock XSR900 weighs a mere 430 lb—200 kg—wet, too.)

But Auto Fabrica have freed up the breathing a little, fitting K&Ns on the intake side and a spectacular 3-into-3 stainless steel exhaust system, with a Zircotec thermal barrier ceramic coating.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
The most unusual feature is the front fairing, which segues into the tank unit despite having ample openings for the Renthal clip-ons. It’s an extreme styling approach, but the effective is elegant and aerodynamic. Right behind is a carbon fiber race-style seat unit, upholstered with Alcantara.

Other components have been produced in a carbon fiber and nylon composite using a state-of-the-art Markforged X3 printer—making them 20% stronger and 40% stiffer than typical ABS plastic.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
PROTOTYPE TWO Destined to be the road going version of P1, Prototype Two adapts the structure, form and integrity of the track-focused first bike and adds the niceties required for the road.

The flushed-in headlight enhances the classic lines, and at the back, there’s another Auto Fabrica signature design: the slatted taillight.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
Prototype Two is the Type 11 that will be built to order, tailored to the requirements of the client.

Virtually unlimited options will be available for color, materials and finishes: Auto Fabrica’s CAD and 3D printing facilities make it relatively easy for them to offer extreme customization.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
PROTOTYPE THREE “This build started after the first two prototypes went into design and development,” Auto Fabrica reveal. “But it was instrumental to the evolution of both.”

Based on the iconic 1970s XS750 triple, P3 is beautifully sculpted, organic and minimal—but with a traditional tubular frame, feels even more ‘classic’ than the other two prototypes.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
The fairing is smaller this time, and mounted onto the forks—allowing it to sit extremely close to the front wheel, as if in an idealistic rendering. And unlike on the two newer bikes, the little fairing does not flow into the teardrop tank.

Which, if you look closer, is actually a one-piece monocoque that includes the seat and tail unit.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
The signature hand-bent exhaust piping is all present and correct, with impossibly perfect curves. This time, the K&Ns are left on the bench, and a set of 3D-printed velocity stacks have been added to the intakes.

It’s as close to the classic ‘ideal’ of a motorcycle shape that you can get, while still remaining roadworthy—and incorporating all the design cues that have made Auto Fabrica one of the most acclaimed builders on the custom scene.

New from Auto Fabrica: three Yamaha stunning new Yard Built customs
Kudo to Bujar, Gazmend and Toby for creating not one, but three incredible machines tied together by a clear conceptual design.

If you’re in London, you can see them in the metal at the Iris Studios in Chelsea until the end of Saturday, and then at the Bike Shed Motorcycle Show at Tobacco Docks, from 25-27 May.

Auto Fabrica | Facebook | Instagram

New from Auto Fabrica: three Yamaha stunning new Yard Built customs

Categories
BikeExif Custom Motorcycles George Woodman Other Motorcycle Blogs Yamaha motorcycles Yamaha XSR700 Yamaha Yard Built

Custom Bikes Of The Week: 10 December, 2017

The best cafe racers, scramblers and bobbers of the week
Got wood? Yamaha’s latest Yard Built custom has plenty of it, and looks amazing. We’ve also got a super-tough Honda CBX1000 streetfighter, a Mobylette cafe racer (yes, really) and a Harley-Davidson Softail Springer with a salt flat drag bike vibe. Enjoy.

Honda CBX1000 by Tony’s Toy Custom Motorcycles
Honda CBX1000 by Tony’s Toy Custom Motorcycles The man behind TTCM is the former Italian and international race champion Tony Calasso. Not surprisingly, there’s a definite performance focus to the builds that rollout of the Milan shop.

But when a 1982-spec Pro-Link CBX1000 found its way onto Tony’s bench, he laid off the engine work. That stonking-six Honda mill was never lacking for power, so Tony turned his attention to making the rest of the bike live up to its potential. This CBX now rides on the front-end from a late-model Benelli, complete with twin radial-mount Brembos. And out back, the swingarm has been swapped out for a modern unit, too. (To my eyes it looks like one from a 2012 Honda CBR1000RR, but don’t quote me on that.)

Honda CBX1000 by Tony’s Toy Custom Motorcycles
The tank and frame may be original units, but the seat and tail are all-new and snag some serious style points. If it were headed to my garage, I’d probably spec out a symmetrical approach to the exhaust, but it’s not. And I’m in no position to argue with a champion racer. [More]

Yamaha XSR700 Yard Built by George Woodman
Yamaha XSR700 Yard Built by George Woodman We’re seeing more builders using wood these days. And when it’s applied tastefully, it can soften a rugged look in just the right way. George Woodman is one of the pioneers of this trend, and his new Yard Built XSR700 has us pining for more.

Dad jokes aside, the Biarritz-based Frenchman has truly elevated his game on this latest build. Combining elements from Yamaha’s musical and motorized arms, the wooden elements on ‘Hanko’ are inspired by the Revstar range of electric guitars. The entire rear end has been carved from a solid block, and Macassar Ebony has been shaped to form the front fairing, radiator and chain covers.

Yamaha XSR700 Yard Built by George Woodman
To change things up a bit, Woodman turned to DuPont’s Corian material—most commonly found on kitchen benchtops—to form the tank cover, fender and belly-pan.

This XSR’s tweaks are more than just an aesthetic sprucing up though. Öhlins suspenders now reside both front and rear, and super sticky Pirelli tires have been spooned on. The airbox is long gone, replaced with a set of K&Ns, and the exhaust is a free-flowing Ixrace Z8 underbelly unit. [More]

Mobylette cafe racer by XTR Pepo
Mobylette by XTR Pepo If you grew up in France in the seventies this latest XTR Pepo project will undoubtedly strike a chord. It pays homage to les factuers—the French postal workers who made their deliveries riding yellow Mobylette mopeds. Called ‘PTT,’ this is Pepo’s ‘GP’ version.

To match the endurance racer looks that Rossell is famed for, the Mobylette SP90 motor has been boosted to five times its original oomph. A 70cc overbore kit was fitted, along with a balanced and lightened crankshaft. Then expert hands tuned the Amal carb to crank out ten horses at every crack of the Domino quick-throttle. Of course, with such a high-speed machine, a racer’s tuck is a must. So Pepo swapped the bars for clip-ons, and a bikini fairing was bolted up.

Mobylette cafe racer by XTR Pepo

Some of the parts are poached from other mopeds: a Motobécane Cady supplied the forks, wheels and swingarm. But the tank is an SP90 original, lightly customised. This little Mobylette is not going to give your Panigale a run for its money, but it’s probably just as much fun. [More]

Benelli BN600R by White Collar Bikes
Benelli BN600R by White Collar Bikes Indonesia’s White Collar Bikes have dazzled us in the past with their electrifying craftsmanship and attention to detail. Ram Ram Januar and his tiny crew in Bandung have now turned their attention to a 2014 Benelli 600, and the results are exemplary.

With the engine and frame left virtually untouched, Ram focused his attentions to crafting one of the smoothest monocoques we’ve ever seen. He took his time, refining the design via a clay model over the course of a month, and then hand-forming the aluminum. Another two months of manipulating the malleable metal would take place before it was finally welded and fitted on the Benelli. With no paint to hide any mistakes, the raw finish was a ballsy choice—but it’s paid off.

Benelli BN600R by White Collar Bikes
To match the Benelli’s new bodywork, Ram also stripped the paint off just about everything else. The swingarm is now cleaner than a surgeon’s scalpel, and the once red Brembo binders are now bare metal too. To finish the transformation, Ram fitted a custom set of slash-cut WCB cans that expertly mirror the rear cowl profile. [More]

Custom Harley-Davidson Softail Springer by EMD Workers
Harley-Davidson Softail Springer by EMD Workers EMD Workers is a new name for us, but it looks like we’ll be hearing more about the workshop from Hossegor, France. Co-founders Baptiste and Edouard have taken a brief break from their parts manufacturing business to build this sleek aluminum-clad Softail—part café racer and part salt flat racer.

It’s a showcase for EMD’s fabrication skills, and les gars have those skills by the bucket load. There’s a complete new frame, for starters, with a GSX-R swingarm grafted on and hooked up to the stock Softail rear suspension links. The forks are a modified set from a Kawasaki Ninja ZX-7R, with a new 6-piston caliper and Triumph disc.

Custom Harley-Davidson Softail Springer by EMD Workers

The 1340 engine has been upgraded to match, with an S&S carb, a Revtek hot cam, a punchy new ignition system and a snaking custom exhaust. Power hits the back wheel via a three-inch drag-style open belt primary from Ultima.

The fairing of ‘Expresso’ was crafted over hours spent at the English wheel, but the tank and seat unit are fashioned from steel. And the result is fabulous. It’s one of those bikes that looks fast even when standing still—even though it’s probably capable of reducing the Metzeler Marathon rubber to a hot, molten mess. [More]

Custom Harley-Davidson Softail Springer by EMD Workers

Categories
BikeExif Custom Bikes of the Week Custom Motorcycles Other Motorcycle Blogs Yamaha motorcycles Yamaha XSR900 Yamaha Yard Built

Custom Bikes Of The Week: 24 September, 2017

The best cafe racers, scramblers and bobbers of the week
If you’re into 1970s racebikes, you’ll love this Yamaha TZ750-inspired XSR900 from Jeff Palhegyi—it’s one of the best Yard Built customs yet. We’ve also got the latest creation from Woolie at Deus, an XT500 scrambler 25 years in the making, and a Ducati Monster with more angles than a pretzel. Enjoy.

Yamaha XT500 scrambler custom by Andy Rolfe
Yamaha XT500 by Andy Rolfe After a twenty-five year hiatus, Brisbane, Australia based Andy Rolfe decided to get back in the saddle. In an impressive way, no less. Working from a few scattered boxes of parts, he’s cobbled together a meticulous Yamaha XT500.

Just about everything on this build has been stripped, cleaned, catalogued, refined or replaced. The engine, once coated in Tremclad (dirt and all), was vapor blasted and rebuilt three times before everything was ‘just right’ in Andy’s eyes. The electrics were upgraded and re-routed to de-clutter as best as possible.

Yamaha XT500 scrambler custom by Andy Rolfe
The tank, an original unit, has had more dents and dings removed than anyone can remember—but looks impeccable in its new polished state. As does the frame: any burrs, scratches or nicks were taken care of, and the rear hoop has been shortened to match the saddle’s profile perfectly.

Apparently Andy toyed with throwing in the towel a few times over the seven-month build. We’re glad he didn’t—and he probably is too. [More]

Yamaha Yard Built XSR900 by Jeff Palhegyi Designs
Yamaha Yard Built XSR900 by Jeff Palhegyi Designs Both Wes and I are big fans of the Yamaha XSR900. Aesthetic foibles around the tank area notwithstanding, the sport heritage Yammie triple is an absolute riot to ride fast—and it’s a decent donor for a custom build too.

Jeff Palhegyi may have just set a new standard though. Unveiled at the AIMExpo earlier this week, Palhegyi’s Yard Built XSR900 project ticks some serious style boxes. Drawing inspiration from the iconic TZ750, Palhegyi worked some magic on the brute’s new suit. Everything was built from scratch: the tank, tail, cowl and lower fairing were all hand crafted using a mix of alloy and FRP (fiber reinforced plastic) to deliver a tailored fit and tasteful homage.

Yamaha Yard Built XSR900 by Jeff Palhegyi Designs
The XSR900 also received performance upgrades along the way, in the form of Dymag wheels from the R1 parts bin—with hubs revised by Palhegyi himself—plus Graves Motorsports clip-ons, a titanium exhaust kit, and Sato rearsets. [More]

Honda CBF600N by Octane Motorcycles
Honda CBF600N by Octane Motorcycles Iñaki Bellver and Carlos Lopez are doing something pretty unusual in custom bike building. Working out of their Spanish shop, the duo are creating ‘practical motorcycles, for everyday use.’ And if that doesn’t blow your mind, check out the finished product.

Working from a rather pedestrian Honda CBF600N, this cafe racer conversion was built for speed, comfort and bulletproof reliability. The speed comes from waking up the inline-four with a new set of cone filters, re-worked carbs and a custom four-into-one exhaust system that exits stage right. To hold that speed in the twisties, this Honda now rides on Kawi suspenders and wheels. The forks, rims and both sets of brakes all come courtesy of a benched Z750 and look right at home here.

="Honda CBF600N by Octane Motorcycles
Comfort comes in the form of flat, wide bars up front that keep most of the cafe aesthetic without turning the rider into a hunchback. Of course, the seat helps too and that new saddle is decently padded, complete with an integrated hump that not only hides the electrics but accentuates the work on the new subframe as well. Other niceties include the custom aluminum rearsets and the rolled, stainless steel fender.

Oh, and since Iñaki and Carlos are full-time engineers, rest assured that this is one CB that won’t rattle to bits anytime soon. [More]

Triumph T140 cafe racer by Deus Customs
Triumph T140 by Deus Customs When Michael ‘Woolie’ Woolaway gets his hands on a new project, you know the finished product will be a technical marvel. And a few creative boundaries will be no doubt be pushed as well. His latest, built under the Deus banner, is a modern take on a 1978 Triumph T140 that’s raising eyebrows for all the right reasons.

As is Woolies’ custom, this thing is as much a runner as a stunner. The 750cc twin has been ported, polished and rebuilt with top shelf go-fast bits. Megacycle cams activate lightened lifters. The cam gears have been beveled and drilled and the intake runners are handmade to maximize gains from the Mikuni flat slide carbs. Those breathe through unobstructed velocity stacks and draw fuel from an expertly shaped aluminum tank.

Triumph T140 cafe racer by Deus Customs
The frame itself is pretty special too: a handmade oil-in-frame unit with a wishbone section at the rear, to accommodate a custom Jimmy Wood mono-shock set-up. Up front, Öhlins forks handle the bumps, and the braking is top notch too. A Beringer 6-piston unit handles the bulk of work, with a Brembo kit clamping on the rear.

We’re told this latest Deus Customs creation has earned a spot as a centerpiece in its owner’s house. Let’s just hope it gets ridden and doesn’t stay hidden. [More]

Custom Ducati Monster S4R by Anvil Motociclette
Custom Ducati Monster S4R by Anvil Motociclette The Italian collective is known for its fashion forward design language and some serious skills in the garage. So when they decided to rework one of my favorite bikes, I knew it would be a stand-out.

First things first: you need to have a pretty steady hand and a decent gob of confidence if you’re going to let welded seams dominate the look of a build. Which apparently, for Italian duo Alessandro ‘Phonz’ Fontanesi and ‘San’ Marco Filios, wasn’t an issue when they created the Warthog Mille. Stripping the Ducati Monster of nearly everything save the iconic trellis, Phonz and Marco drew inspiration from the frame’s shapes and the raw power of that 996 derived L-Twin.
Custom Ducati Monster S4R by Anvil Motociclette
Untold hours later, the one-piece bodywork started to take shape. And what a shape it is. Symmetrical, multi-faceted, expertly fused and absolutely cracking. The tail may not have received as much visual detail but Anvil’s engineers reworked it to be the new fuel cell feeding this Monster, albeit a limited supply.

The suspension and braking have all been rebuilt to deliver modern performance, and thanks to some ECU work and that Zard exhaust, the Warthog can run wild. [More]

Categories
BikeExif Custom Motorcycles Maria Motorcycles Other Motorcycle Blogs scrambler Yamaha motorcycles Yamaha XSR700 Yamaha Yard Built

The Orbiter: A scrambled XSR700 from Maria Motorcycles

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
In two weeks, Yamaha will go public with a new adventure bike—a production version of the T7 concept that a small group of European journalists tested back in June. Why’s that relevant? Because it’ll be powered by the same 689cc, parallel-twin motor as the XSR700.

We can argue about the looks of the XSR until the cows come home, but everyone agrees that the engine is a gem. It’s punchy and predictable—making it just the ticket for a mid-sized dual-sport. The crew at Maria Motorcycles agree: after taking the XSR700 for a spin they fell in love, then turned it into the jolly mud-flinger you see here.

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
The seed was planted just over a year ago, at the Art & Moto event in Portugal. Maria Motorcycles ran into Yamaha’s marketing director, and asked him if they could try the XSR700 out. “It was a new bike at the time,” says Maria’s Luis Correia, “and we always like to try new bikes to have a diverse experience, and with that, more technical knowledge.”

“It was a 50km run with many curves and a very technical track, and it was really surprising how agile and fast it was for a entry level bike. A really fun bike to have—and perhaps to modify—those were our thoughts!”

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
Fast-forward to this year, and an invitation to build a Yard Built XSR700 arrived from Yamaha Portugal. Despite having just four months to complete it—and ten other projects on the board—the Lisboetas accepted the challenge.

Right off the bat, the guys wanted to steer the XSR far away from its original DNA, by building either a racer or an aggressive off-roader for solo adventures. They pitched both ideas to Yamaha, who settled for the scrambler treatment.

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
“Our idea was a concept bike to have fun on off-road tracks with,” says Luis. “Like a moon bike—something to ride unexplored fields and territories. The name ‘The Orbiter’ was something that came from that; a space vehicle mixed with a flat track race bike!”

Maria kicked things off by ditching the XSR’s stock bodywork, then designed a new tank and tail piece to replace it. They ended up shaping a monocoque aluminum unit, figuring it would be quicker than building two separate pieces. The stock XSR tank is actually a steel fuel cell under aluminum covers, but this new setup has replaced the entire arrangement—so Maria had to include the original fuel pump too.

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
Mounting it was also a challenge; part of the Yard Built mandate is that all changes are plug and play, with no cutting. So they unbolted the XSR’s removable rear frame section, and set their new bodywork up to mount to existing tabs (the whole thing attaches via three fasteners).

It’s capped off with a combination of leather and Alcantara—chosen for its anti-slip properties—on the seat.

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
The front end’s new too, borrowed from a Yamaha MT-09. So the XSR gets longer, inverted forks, new triple trees, and radial brakes with more bite. Maria ditched the stock ABS system, since it’s basically useless in the dirt.

The cockpit’s equally ‘scrambler,’ with Renthal Twinwall bars, Renthal grips, LSL levers and no speedo. The turn signals are barely visible numbers from Motogadget. For a headlight, Maria fitted the smallest Bates-style light they could, while still maintaining some practicality.

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
“Our idea at that point was to have almost no light at the front,” explains Luis, “to become more aggressive and large to the eye. The same with the front fender. For us it made sense to give it a very special look, since this part would get much attention in the overall design.”

The wheels are a pair of swish Kineo spoked tubeless items, with a bump in size up front to 19 inches. And the tires are Michelin’s aggressive Anakee Wild dual-sport rubber.

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
The twin exhausts are one-offs, crafted from stainless steel, and treated to just enough pipe wrap to prevent leg burns. The XSR’s also sporting new radiator guards, blank-off plates where the passenger pegs used to mount, and number boards.

We’ve yet to see a Maria livery that hasn’t knocked our socks off, and The Orbiter is no exception. The monochrome base is a nod to spacecraft, while the hits of bright color draw inspiration from the racetrack.

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal
We’re sure the new Yamaha #adv bike is going to be a lot more modern and OEM than what Maria has produced here. But will it look better? We won’t have to wait long to see.

Maria Motorcycles website | Facebook | Instagram | Images by Giuseppe Conti

Yamaha XSR700 scrambler by Maria Motorcycles of Portugal

Categories
BikeExif Custom Motorcycles Other Motorcycle Blogs tracker Yamaha motorcycles Yamaha XSR700 Yamaha Yard Built

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
The Yamaha XSR700 is a smash hit with both owners and journalists in Europe, and two years after its introduction, it’s becoming a hit with customizers too. The latest fan club inductees are Jigsaw Customs of Greece, and their new XSR is one of the sharpest flat track-inspired customs we’ve ever seen.

Jigsaw are based in the small town of Nea Makri, on the coast looking out to the Aegean sea, some 25 km northeast of Athens. It’s not a company we’ve heard of before, but they’re definitely on our radar now.

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
‘The Slider’ debuted at the Wheels & Waves festival in France a few days ago, and it’s Jigsaw’s second Yard Built commission from Yamaha Greece.

The old school vibe of The Slider is no accident. “We’re huge fans of motorcycles from the 1970s and 1980s,” says Jigsaw boss Petros Chatzirodelis. “We also do a lot of restorations—so it was exactly the kind of project we like to have in our garage.”

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
Petros and his crew decided to build “A fun and lovable bike, like the minimal, lightweight TZ750 and XS650 old school flat trackers.” They started by taking off almost everything except the engine, frame, swingarm and forks.

That meant goodbye to the stock bodywork, lights, fenders, wheels, gauges and exhaust. The XSR700’s controversial ‘fuel tank’ was discarded, and even the ABS system and its wiring loom.

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
Wheels are essential to the flat track look, with 19-inch rims and Dunlop tires being the industry standard. Jigsaw chose to fit an XTZ1200 front wheel for its unusual spoke lacing style. The rear wheel also started life as an XTZ1200 fitment, but it’s been converted to a 19-inch rim with new spokes.

To fit the XSR700 chain setup, Jigsaw machined up a one-off custom sprocket hub—with a slightly shorter ratio, for more rapid acceleration. There’s also a custom rear brake disc that works with the stock rear caliper.

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
That sort of engineering is second nature to the Jigsaw crew; the bodywork was a harder nut to crack. “We started by drawing simple and small body panels,” says Petros. “Every line was close to the 1970s style, and we felt that a monocoque body panel would look really cool.”

The slim, blade-like upper body looks just perfect—and avoids the characteristic ‘hump’ of Yamaha’s FZ/MT series of bikes.

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
A deceptively simple number plate headlight surround sets it off up front. Some builders would just install a flat square of aluminum with a hole for a light, but Jigsaw have created a beautifully molded piece worthy of a factory designer, with raised surrounds for the two small LEDs behind flushed-in grills and bezels.

The minimal bodywork reveals the pipes feeding into the coolant bottle, which is now between radiator and cylinder head, and on the right-hand side of the bike, there’s a flat track-style number plate.

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
The finish and detailing is top-notch and millimeter-perfect, thanks to 3D computer design. A CNC mold was cut and then copied in Plexiglas. After a test-fit and cleanup, the bodywork was ready to be painted and a small-capacity fuel cell was built to fit underneath the monocoque.

The paint is a delicious candy orange, an XS2 color used by Yamaha in 1972. Petros is so taken with the shade—officially called Mandarin Orange, we believe—he’s going to use it for his personal XS2 restoration project too.

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
With such minimal bodywork, the wiring loom had to be cut down and carefully concealed. The stock size battery is still there, but now fitted under the swingarm in a custom mount.

Being an official Yamaha dealer, Jigsaw have also sprinkled over some Yamaha genuine accessories—such as the foot pegs and levers. LSL flat track bars add a touch of authenticity to the stance, and Jigsaw have added their own custom switches for the horn, lights, and electric starter. The fork protectors are a neat fitment, and the rear lighting is hidden under the tail section.

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker
The ECU and relays are under the seat, and Jigsaw have turned the injector bodies around 45 degrees to give extra clearance to the fuel tank and fuel pump. It’s also allowed them to install custom 1970s-style pod filters from the Greek manufacturer DNA.

At Wheels & Waves, the XSR700 drew the crowds. It also caught the eye of legendary racer Randy Mamola, who took it for a spin in front of the cameras for an Alpinestars clip.

Keep a look out for that when it hits the interwebs—and for the name Jigsaw. We have a feeling we’ll be hearing from these guys again.

Jigsaw Customs | Facebook | Instagram | Images by Alexandros Giagiakos Photography

Juicy: Jigsaw’s candy orange Yamaha XSR700 tracker

Categories
BikeExif Interviews Other Motorcycle Blogs Yamaha motorcycles Yamaha Yard Built

Q&A: A manufacturer’s view of the custom scene

Q&A: A manufacturer’s view of the custom scene, with Yamaha’s Cristian Barelli
Over the past couple of years, no manufacturer has commissioned more custom bikes than Yamaha Motor Europe. The Yard Built program has given us plenty of eye candy, and Yamaha was the first OEM to invite Bike EXIF to a new model launch—that of the XSR700.

The XSR700 (and its big brother the XSR900, which I rode shortly afterwards) was a daring move by the Japanese marque. The XSRs are ‘heritage’ bikes targeted at the cafe racer crowd, but they’re built on unashamedly modern platforms. I loved the XSR700 and 900, and so did most of the motorcycle press, but our readers were divided—many criticizing their styling.

The new Yamaha XSR700.
I caught up with Yamaha Motor Europe Marketing Coordinator, Cristian Barelli, in Cape Town recently. The 35-year-old Italian lives in Lombardy, but commutes to Yamaha’s office in Amsterdam during the week.

We talked about the influence of the custom scene, the development of the XSR platform, and where he reckons the scene is headed.

Wes: You were just saying how you have friends who had no interest in motorcycles a couple of years ago, which are now interested. Is that partly because of the custom scene’s growth?

Christian: Yeah, it’s like this. We saw, some years ago, that people started to use old motorcycles—started to customize them—and then saw that there is potential. I did the same thing, because ten years ago I bought an old BMW, for myself. I had a lot of fun in the garage, customizing it, but then when I rode in the street it was an old bike—riding slow, no brakes at all. So I said, ‘Hmm, maybe I need something more fresh and new to ride,’ because I love to ride bikes, not only to show them off.

The new Yamaha XSR700.
And then we saw that there is potential for new people. Because this scene is also fashion—and it’s not a bad thing that it is fashion, because young people have to be attracted in a way to something, no?

Twenty years ago there were powerful motorcycles with 150 horsepower that were cool, and people were starting out in this way. But it’s not like that any more. You don’t need that kind of power, because on the street you cannot use it all, and it’s dangerous, and you have lot of problems with the police. So it’s better to slow down a bit, and the scene is perfect for this.

Yamaha XSR900 review: the brute in a suit
With the XSR700 and XSR900 (above), you took a very modern bike, and wrapped it in a package that was more modern classic than pure throwback. You took a lot of flack online for the bikes being so modern, and visually busy… but how did the market react?

In reality, the market is reacting very well, because we are selling well in Europe. I don’t know exactly in the US—because I don’t know the market—but also the US, with Shun [Miyazawa] there now, it’s starting to sell there too.

I can understand that the first time you see the bike, it’s not the typical custom bike. Because first of all it’s liquid cooled, so you have the radiator, you don’t have the classic engine and stuff like that. But it’s in our blood—we have performance in our company, we have technology, and we want to put these things in any product. We cannot stick to the past too much, but we stick, in a way, to how we made the bikes. For example, on the XSR the aluminum panel on the tank is something that gives you the feeling of a real bike; it’s not plastic.

And then for the rest, we have a great engine, we have great engineers that develop the frame and engine in a good way, so why not use this?

Review: New Triumph Bonneville T120 and Thruxton R
Looking at Triumph’s new modern classics (Bonneville T120 above), they’ve done well to build bikes that are liquid cooled, but look really old. But it took them a while to get there, and it’s a whole new platform. Was cost a factor when deciding to develop the XSR platform on the existing MT platform?

It’s also part of the project, because at the moment motorcycle market is not like ten years ago. Everybody’s selling less and less motorcycles. So it’s necessary also, from a business point of view, to have this business approach.

You cannot start a new bike from zero every time; develop a new engine, a new frame, and everything new. So in a way, you can call it a compromise—but in another way, when we developed the XSR900 and the XSR700, and before when we developed the MT platform, we already knew that we would use this platform for several units. So when we started the project, we started with this in mind; that we cannot develop only one bike, but we will develop many bikes, on the same platform. So in a way it’s a compromise, but in another way it’s tricky engineering.

To develop a bike from zero takes three, slash, four years. And now the market is so fast, that you have to catch the market when there is no market.

Yamaha XSR900 review: the brute in a suit
How long ago exactly did you start developing the XSR range?

When we started with the MT platform, we already knew that this base would be used for several models.

Did you know exactly what they would look like, or did you just have a rough idea?

Rough idea…

So you knew they would be heritage-focused?

Yes. We knew how to make it different—the bike—in a tricky way. We knew that the classic machine needed something different to our hyper-naked MT world, which is sharper, with more corners. But when we started the project, yes—since the beginning we knew that this platform would go onto several units.

Yamaha XSR900 review: the brute in a suit
Can we look forward to more heritage bikes on the MT platform?

Yes, we are thinking about something…

Can you say what?

I can tell you, but afterwards I have to kill you [laughs].

Well, I can guess; the classic scrambler scene is exploding again—is that something you’ve been thinking of?

Yes, of course we are thinking about this. Also because, with the Yard Built project, we saw that custom builders were starting to use this base to build something more scrambler, or off-roadish. And we always use Yard Built not only as a marketing tool, but also to see where the scene is going.

And then we were starting to see that many builders, like the Bunkers brothers last year, made the XSR700 in a scrambler-ish way (below). We said, ‘Is the scene going in this direction?’ And yes, of course we’re considering this input that we have from the scene, and from what’s happening around. So it’s something that we are considering.

The latest Yamaha Yard Built custom: A retro-futuristic XSR700 from Bunker Custom Cycles.
So is Yard Built a big part of your product planning process? I know the SCR950 (below) took cues from various custom XV950s.

Our guys from product planning are always looking at the Yard Built bikes. For example, last year at Wheels and Waves, we had five people from product planning that came to see the scene. And when we release a Yard Built bike, they look at it.

It’s not that they take inspiration because they never thought about how to make a bike like that. But when product planning starts to develop a bike, they present different versions of the bike. Then we pick what we think is more sellable, in a way. But then you have all these different variations around, and when we make a Yard Built bike, and custom builders go in the same direction as one of our variations, for us it’s proof that the market is looking at that.

So we have the proof to go to management and say ‘OK, we proposed this, the custom builder did this, that means the people want this, so we can make it.’

Review: The 2017 Yamaha SCR950 scrambler motorcycle.
Yard Built is possibly the custom scene’s most prolific OEM custom program, how did you get here?

Originally—before it was called Yard Built—we started with the Hyper Modified project, if you remember, in 2011 probably. The first one was on the VMAX, with Roland Sands, Lazareth (below) and Markus Waltz.

I remember, because at that time I worked at Yamaha Italy, and I was taking care of this segment. We were in EICMA, with a dedicated booth in the custom area. And I remember that we were almost the first company to do it like this. All the people around were custom builders looking at us: “What the fuck are you doing here? You are Yamaha!” Yes!

Yamaha V-Max motorcycle
Then the year after, we did the same project with the TMAX, and then we built up the Yard Built story that has become bigger and bigger. For us it’s quite important, not only for marketing purposes, but also to be in contact with the people. Because when we start to talk with custom builders, we learn also from these people. Because these people are connected every day with the customers, with the people that are in this scene. So they know exactly what they want and where to go.

We also ‘steal’ some information from these builders, because they are in the scene every day. They are living out of it. We are in an office, we can see what’s happening, but the reality is different.

Neon Dream: This custom Yamaha XSR700 is a Retina-Searing Treat.
What is your arrangement with a builder on a Yard Built special?

It depends a lot on the project, depends a lot on who the builder is, and depends a lot on the ideas of the builder. Because when we start to talk, we start with ‘which bike do you want to use?’ We don’t want to force people towards a bike if they don’t feel it. Because the result will not be good enough.

So we start to talk: “What is your idea, what is your plan, which bike do you want to use?” And then we can start to talk together, and see how far they want to go—because one of the secrets of the Yard Built project is that the bike should stay with the stock frame and the stock engine. For us this is mandatory, because at the end we need to show what the bike can be for a customer. If it is too extreme, there is no point for us.

Yamaha XSR700 by Rough Crafts
So we start to talk with them, to see, based on the frame and the engine, what they want to do. Based on this we can see how far they can go—if they need some budget from us, if they can do it without our support, and also sometimes we have some partners that can provide parts, and we have our accessory line-up that they can use for free.

Afterwards they keep the bike. Usually we borrow the bike for almost one year, to use it for shows and activities like that. Then the bike goes back to the builders—they can keep it, they can sell it, they can scrap it, they can do what they like.

Brat Style: Go Takamine's custom Yamaha SCR950
I know with some modern classics available today, you can go pretty far in terms of personalizing a bike, with simple changes. Is that the idea here?

Yes. That’s the point. If you remember with the XSR700, you can also remove the loop at the end of the frame, so that you can modify it easily without cutting, without losing any kind of warranty on the bike.

Also from a genuine parts point of view, we’re starting to go more deep into these kind of things. For the 700 you have two seats available as an option, and we have another one for the 900. So you can also start with plug and play things.

Especially for the new customer, it’s not easy to know what they want, to know where to go for what they want. So if they can start at the dealer and say ‘OK, I want this seat, I want this tank, blah, blah, blah,’ they can start to think. Then maybe in three months time you know your bike better, if you want to change the seat, no problem. You can go wherever you want and have your seat done.

Monkeebeast: The Wrenchmonkees tackle the Yamaha XSR900.
You’ve got builders like the Wrenchmonkees (above) and JVB-Moto selling bolt-on parts through suppliers like Kedo. How do you balance developing your own parts with supporting these guys?

The fact is, for us to develop accessories is a good thing—it’s a business. But we have a lot of strict rules on testing and stuff like that. For the builders it’s more easy to produce parts that, let’s say, let you modify the bike more than what we can do. We always say to the builders, ‘please, make these parts,’ because this gives appeal to the bikes. For example, JVB with the XSR700 (below)—he’s doing an amazing job and he’s selling a lot of kits. And we are happy about this, because they do something that we can not do, in a way.

Do you think that’s a sign of how the market’s changed? That customers are buying bikes based on their potential.

Yes, of course. This is another thing about the Yard Built project: we want to show what the bike can be. So when a customer goes into the dealer, he can see the bike—see the standard one—think of the Yard Built he saw, and based on this start to think what he can do with this bike. So for us, it is the perfect combination.

The new Yamaha XSR700.
People traditionally think of Japanese bikes as functional rather than emotional, but Yamaha seems to be tapping into their heritage nicely. Is this driven by your European operation?

It’s a matter of co-operation between us, the US and Japan. In a way we have to say thank you to the crisis. Because ten years ago, when the global economic crisis arrived, our sales started to go down. We had a very tough moment, because we stopped all development for three years, and started only thinking about what do people want, and where do we want to go.

And we saw that there was a big difference between European brands that are more emotional—BMW, Ducati, Triumph—and all the Japanese brands, which are more related to reliability, value for money, and that’s it. So we said, ‘we have this background of performance and reliability, but we have to move on.’ Because we have to use this asset, and also move into the emotional side. This way we have the perfect combination, if we can add a bit of emotion on our roots that are about engineering and performance.

Faster Wasp: Roland Sands gives the Yamaha FZ-09 an almighty sting and the flat-track treatment.
Of course the European market is one of the biggest markets. It’s also one of the most challenging markets, because customers are mature, so they know exactly what they want, and they’re always asking for something more, for less. So it’s quite challenging to work in this business in Europe.

But then at the end, after three years of thinking and thinking and thinking about it, we found a way to add a little bit of emotion onto our background. And I think we are doing well, because for example in Europe we are the leading brand, I think, that’s selling motorcycles.

Do you think value is still a hallmark of the Yamaha brand?

Yes. Because for us, we cannot charge the same as a European brand does. As a Japanese brand we are recognized to be—I don’t want to say cheap—but we are fair in price. And this for us is a strong point, we cannot compromise on this. We want to continue with this pricing strategy.

Review: The 2017 Yamaha SCR950 scrambler motorcycle.
You’ve just launched the SCR950 (above) in Europe. How well do you think it’ll go down? It is a very American bike, style wise…

It is very American, but in a way… I think ‘SCR’ is the wrong name for this bike. We chose this name to give the feeling of the possibility to go almost everywhere. But the problem is that now when you call something ‘scrambler’ you point directly at Ducati in a way. Because they were good in taking the ownership of the name ‘Scrambler.’ They do it well.

Now if you call a bike ‘SCR’ and you compare it with the Scrambler, you can’t compare it, it’s a totally different bike. But in a way we’re catching the new trend of the Super Hooligans. Because now there is the big scene in the US where they are racing flat track race with Harleys (below) and Indians…heavy bikes!

Harley XG750 flat tracker
Are you busy pushing into this at all?

At Wheels and Waves we’ll race with a SCR950. It’s a project that we are developing now with Marco Belli (below)—you know, the Di Traverso school? Super great guy, I like him so much. Last year at Wheels & Waves we did a great activity with him. He brought all the SR400s, and we invited people to race with this bike.

This year we want to do something different, and we want to do the same, so we say ‘OK Marco let’s do this: I give you an SCR950, make it a Super Hooligan bike, and somebody will ride it.’ (Probably Marco.) Because flat track is the next big thing in this scene. I like it personally, I did it a couple of times with Marco, and it’s super fun.

Marco Belli of Di Traverso flat track school
…like the flat track day we had at the XSR900 launch.

The first idea was to go to LA to do the press test. So I started to work on the idea of the press test, and I thought, “We are not far from Del Mar, why don’t we go to Del Mar with some bikes and do some flat track?” But it was a bit too complicated to organize everything, in terms of shipment and stuff like that, so we said, “OK, let’s go some other place.” And we chose Fuerteventura.

Then I went to the agency, to PJ [events manager Peter-Jan Willems], and I said, “PJ, I want to stick to the idea of the flat track, what do we do?’ And he said, “There are no flat track places in Fuerteventura.” I said, “OK. Let’s make one!” So we found a flat area, went there with machines, and we rolled it out and we did it.

Flat track is the easiest way to have fun, with non-professional bikes. Also all the journalists are—I don’t want to say professional riders—but they ride bikes every day, motocross, street bike, naked, stuff like that. But flat track puts everybody on the same level. Because if you are skilled in motocross, it doesn’t mean you are good at flat track. So all the journalists, at the same level, from zero.

Yamaha XSR900 review: the brute in a suit
They came, they saw the SR400, they said ‘ah, but it’s a bullshit bike, less power, blah, blah.’ Then they took it…Yes! Everybody’s a fan! It’s perfect! Now Marco is doing very well with this bike, because they are doing a lot of training with people, there’s a lot of interest. So we said ‘OK Marco, let’s do an SCR950 in this way, and we see what happens at Wheels and Waves.’

And do you think there’s space in the future for more SCR950 variations?

Could be, yes.

The SCR950, MT-07 and MT-09 are your main heritage platforms right now. Are you planning to add more, like the MT-10 (below)?

That bike is perfect—if you ride it, you will love it. It’s super powerful—I’m not a guy that loves super powerful bikes, I’m quite scared about super powerful bikes—but the MT-10 is super cool.

So we talked about the opportunity to make maybe an XSR10, but then we were thinking maybe it’s better to look forward, to look at the young people, to look at something small for the newcomers.

The wild Yamaha MT-10
So maybe take the MT-03, and make an XSR3?

Maybe, that could be a good opportunity. Because as I told you before, this scene is growing, and it’s the only way where we can see that newcomers are coming in.

Have you seen your customer base get younger?

Yes. In this scene they are becoming younger.

Ducati’s new Desert Sled (below) is being hailed as a proper dual-sport bike, rather than a dressed up road bike. We’ve spoken before about how well the XSR700’s engine would lend itself to an off-roader. Do you think there’s a place for a retro scrambler that actually has a measure of off-road performance?

It’s getting interesting, this concept. If you look now at the scene, we started with the cafe racer, then we moved to the scrambler, but then now you can see clearly that the scrambler is not enough. They want to go more off-road. A scrambler is something that you do not go off-road with, but they want real dual-sports. And as I told you, some builders are starting to build off-road bikes—proper off-road bikes—on the base that we offer to them. So it’s becoming a trend.

Every time you’re starting from a niche, then this niche is growing, and you see that people are starting to go in different ways. One is of course off-road, and the other is racing. If you look at the Sultans of Sprint competition, or Glemseck 101, they are splitting it between performance on-road, and performance off-road. We have these two worlds, and we have to figure out where to go.

Review: Scrambler Ducati Desert Sled
We’re seeing more and more builders customize modern, high performance bikes, rather than older bikes. Is this a sign of the times?

This is the normal process…you start with some old things, but old things need to be maintained, you need to have skills to maintain them. This was my case, when I bought my BMW. I was super happy to customize it in my garage, but when it went on the street, it’s all these different things—leakage of fuel everywhere, doesn’t brake, doesn’t go at all. So I said ‘OK, it’s cool, but I need something that can ride.’ That I can ride easily, that my girlfriend can come with me to the lake on, without any problems, because the bike doesn’t start. ‘Push me, push me please, baby.’

Or you are really, really into mechanic stuff, so you can say ‘I want an old bike because I can fix all the problems.’ But 10 percent of the people are like this, the other 90 percent are people that want to ride, they want to go to the bar, they want to ride out, but they don’t want to give a shit about mechanical things. In a way we are going in this direction.

Due also to the new regulations about pollution and stuff like that, with old bikes, we should arrive at a point where you cannot ride these bikes any more. In a way, you need to have something new.

Wes Reyneke interviews Cristian Barelli
Cristian was in Cape Town for the launch of the new Yamaha MT-10 SP and TMAX—bikes that we’ll probably never cover here, but that he’s equally informed on and passionate about. We’d like to thank him for making the time to hang out and talk shop.

Yamaha Motor Europe | Facebook | Instagram | Interview photos by Devin Paisley